Well, got the Jeep back on all 4 wheels this weekend. Going to definitely be ready for KOH this coming Feb. It won't be completely done, but it'll definitely be offroad worthy for KOH.
Big thanks to Chris Amrien for the front trussed D30, it worked out bitchen. That paired with Ballistic's 1.5" .250 wall steering with 7/8 heims makes a nasty strong front end I'm hoping. It's set up with a high steer knuckle from Teraflex, which posed a few more clearance issues with wheel backspacing and the steering.
Also a huge shout out to Tom Nissley from
www.socaloffroad.net/ for a SMOKIN' deal on a set of front Deaver Jeepspeed springs, got them cheap and fast. Thanks Tom!!!
Anthony (Tone) came out late last week to help wrench a bit, which was nice having an extra set of hands around. We got all the mounts for UCA's, LCA's, and track bar drilled out to 5/8" and 3/4" holes respectively. I had a buddy machine my pitman arm and drivers side knuckle for 3/4" bolts. Here's the front end going under the Jeep!
We got the Deavers installed along with wheels/tires to see how she was going to sit:
Bringing us to this weekend, I was busy with family stuff all weekend, being Christmas and all, but was able to get away a bit to start the steering and get most of it done. I had to order some more spacers from ballistic for the heims which is what stopped the progress for tonight. We started with the track bar to get everything squared up before doing steering. This track bar and mount is badass, thanks again to Chris for building a sweet axle. It should give me some nice geometry once it's all said and done.
One small problem I ran into was the axle side track bar mount. it was designed (I'm assuming) for a 3/4" heim, not a 7/8". This created a problem for me running the 7/8". The Jam nut for the heim hits the mount when suspension is compressed, I considered running a jam nut on only the frame side, but after speaking with some people in the know, Dan Turner, I decided I'll be better off clearancing the mount for the nut instead.
Once we got the heims hung I realized I was going to have to run under the knuckle for the tie rod, which isn't a major concern for me as I won't be doing much crawling. The truss hangs down further anyway. However, not only will I have to run UTK, but I need a larger spacer to space the heim down. Chris warned me of this when I bought the axle, recommending 1" or so tie rod to help clearance. With a single high mis spacer moving the heims down though, it clears the 1.5" just fine. I see not real reason to change it for 1/4" of clearance.
As you can see here, there's not a TON of clearance under the beefy ass track bar mount:
Speaking of clearance, we ran into another concern. The Teraflex knuckle moves the ear for the drag link forward, and in, to ride near the wheel lip. With my wheels being 3.75" backspace, it puts them quite close to the heim. We're talking less than an 1/8" when the "BFGoodrich" rolls by. This will be temporarily solved with some small 1/4" wheels spacers until I can grab some new wheels with a slightly different offset.
All in all I'm happy with the progress that's been being made, and it feels REAL now. I actually feel like I'm making forward progress, and that the XJ may actually be done some day.
