We spent the weekend at JV running and testing some more. If it was race day we'd have been in trouble. Dave's front UCA axle mount broke off, thankfully they were coming to a stop when it broke and coasted to stop and didn't damage the new shocks, but broke the driveline. Very good to find that weakness this weekend, we fixed it and wheeled the rest of the weekend and he'll beef it up at home.
I had a starting problem, the fuel pump wouldn't come on, but after hard wiring the pump we determined that most likely it wasn't a pump wiring problem it was most likely power somehow interupted to the ECU. The next time we stopped, the motor wouldn't shut off, even after cutting the battery disconnect switch (which is supposed to cut power to the ECU/coil). We disconnected the hard wire to the pump to kill the motor, which had to be backfeeding the ECU. After that it started up and never did it again the rest of the weekend. I also have a trans problem, it occasionally holds in gear until over 4000 rpm, and then downshifts the same way. We'll have to work on both of those problems. I also need to replace my battery, the expensive Total Power AGM battery is bad and won't hold a full charge, so I need to decide on a new battery.
Garry has the lines on Backdoor down pretty well, and after some more seat time is comfortable in Dave's rig and doing well on the trail. The rig is very capable, so unless they have some real bad luck they should qualify to get into the race.
The shocks are working well, mine are even better after getting them back from ORI and we did more adjusting this weekend. We could probably get them even better, but they're pretty close, and plenty good enough for the race. It's scary how fast we can go through small to medium whoops and rough sections, you wonder how the rig can take much of that abuse. If we drive the whole race at the speed that's possible it's hard to imagine that it will all hold together. Fast suspension cycling and hard hits just don't seem to go together with heavy 40" tires. I think our strategy needs to be somewhat conservative and wisely choose when it's good to use the speed. I'm also going to add more reinforcing to some of the control arm and shock mounts, 100 miles of that type of racing with our massive unsprung weight is going to be brutal on every component.
I need to drop the belley pan and wrap the exhaust under the floor, it got hot enough to melt a tool bag that always sits under the seat and to melt the spray bedliner that's on the floor, and that's only running a fraction of the time we'll be running in the race. We'll do more to deal with the heat.
I don't know what all Dave has left on his list, but here's a partial list of what I need and want to do:
Get new battery
Find trans problem
Check starting/ECU power problem
Get and mount 2nd fire extinguisher
Reinforce front frame control arm mounts, add plate inside floor
Replace drag link rod end and track bar rod end and double sheer both steering rod ends
Rebuild CTM joints
Replace fuel line from pump to hard line, add protection, fix leak by filter, replace filter
Make and install new skins and install new stickers
Wrap exhaust under floor and fuel lines by header
Replace front axle seal....leaking again
Install new wheel studs and new hub bolts
Lock/spool front locker
Fix/replace broken rear air locker switch
Torque every bolt and mark with torque strip
Add rear view mirror for Paul
Change engine oil and filter
Replace driveline u-bolts, get more spares
Install spare rear driveline
Fix/replace front winch cable
See about dipstick sealing
Program frequencies into radios, read manual, learn to operate radio