The Nail Salon

Welder nothing, Damn Dustin your welds are frickin' awesome!!!!
Looks amazing. So are you gonna drill out/re-weld that plug weld on the housing that's cracked?
(Cant wait to see this thing all painted up!)
Thanks, we'll see if they survive the test of time.

Plug welds are basically optional at this point on the long side tube. I fully welded the circumference of the tube to the housing, and then add in the truss on top of that. I did weld over the cracked plug weld just because though. Short side plugs all looked okay. Knowing my luck though I'll snap the short side tube off on the third run out. :rolleyes:

Looks good Dustin, Did you have the truss plate fabbed or did you install the holes your self?
All the work was done by TORXfab. Just used a 1" bit for the "speed" holes in the plate.
 
So how are you getting around now? Rocking the 2wd beam!
I actually haven't drove, or much less even touched the Jeep in almost five weeks. It was basically dead to me up till this week. It's still filthy from NWF, and smells like a Vietnamese Nail Salon stronger than ever.

I'm vehicle sitting for my brother while he's in Alaska, so the timing on this worked out great. The 2wd beam blaster was Plan B.
 
Hey dustin, any interest in making another set of rear shock mounts? Mine are functional but barely and I need a little bit more uP travel out of my shocks. I wish I had the fab skills to just make them myself
 
Hey dustin, any interest in making another set of rear shock mounts? Mine are functional but barely and I need a little bit more uP travel out of my shocks. I wish I had the fab skills to just make them myself
The ones I made actually eat up a bit of up travel since they mount flush with the bottom of the tube.

I'm tied up in this axle deal right now. Check out what RuffStuff has to offer. Dan's got his birthday sale going on now too.

http://naxja.org/forum/showthread.php?p=245715123#post245715123
 
Detroit has been warrantied!

Got a call from Mike at West Coast Differentials this morning, and he said Eaton finally gave them the word they'll be covering my Detroit under warranty. I never did find out if there was a reason for the failure. West Coast had a brand new unit shipped out to me today, should have it Wednesday. :cool:

I've been stressing the past week that it wasn't going to be covered, so this was a huge weight off my shoulders. I'm actually looking forward to getting the Jeep back on the road.

Gears/locker will be re-setup likely at the end of this week, or early next week. After that it's just a matter of putting junk back together.
 
You doing the setup yourself? I just left Darrel's and he was swamped with work, also talking about going hunting for a month. He told one customer that he couldn't do there job for at lease 2 weeks.
 
You doing the setup yourself? I just left Darrel's and he was swamped with work, also talking about going hunting for a month. He told one customer that he couldn't do there job for at lease 2 weeks.
Don't say that!

I know he was leaving September-ish to go hunting. I spoke with him last week about what I had going on, so hopefully he can squeeze me in. It's just a setup, takes him all of an hour. :rolleyes:

I'll give him a call tomorrow.
 
I never did find out if there was a reason for the failure.

LOL! I think that you did a good job a withholding that bit of information from them!

Thats sweet that you got it warrantied!

If you need someone to set up your gears talk to Kenny. He's got a guy lined up to do his front axle. Pistonschick is the one that recommended him.
 
I have a backlash gauge set you can borrow if this is something you want to try tackling yourself.....
 
I have a backlash gauge set you can borrow if this is something you want to try tackling yourself.....
Appreciate the offer, but I already have a dial indicator. It's the bearing pullers, press, and time that I lack. I'll gear the next axles I build, but they won't be going on a daily driver so I can take my time with the setup.

From preheating the tubes, I destroyed the axle seals, so out they came. It'll get fresh seals with the gears. I then took that opportunity to clean out the tubes. Yes, this would have been the perfect opportunity to install sleeves.
P1080031.jpg


On the last axle I did a weld washer over the axle side track bar bolt. Did the same thing on this one, but used some flat bar drilled out instead. This prevents the hole from wallowing out over time.
P1080034.jpg


More Spicer goodness. My shafts had the original u-joints in them, and I could start to feel some play in them.
P1080037.jpg


Pressed the old joints out. I like to take some steel wool and clean the ID, and then file the inside surface flat. Mostly to get rid of any burs the new caps may catch on.
P1080039.jpg


Install new 760's.
P1080040.jpg


Looking at the splines, I noticed a very slight twist to them. I'll still run these shafts, but will likely pick up some spares to rebuild and swap in later. I consider stock 30 shafts to be a wear item. Alloys would be a good investment, but I'm not sold I need them (knock on wood).
P1080041.jpg


In comparison to my old 44 shaft, it's not too bad. :laugh3:
P10100071.jpg


Add paint for looks.
P1080050.jpg


Ordered some new UCA bushings (Crown #52087709). Got them pressed in after figuring out the right combination of adpater to use.
P1080046.jpg


P1080047.jpg


Also got my replacement Detroit today. Props to West Coast Differentials for the speedy shipment.
 
Wow things are happening pretty fast!
 
Dustin if your planning on doing these gears your self this time I have the Yukon berings pullers and press. Your welcome to borrow it and my press. And my knowlage to save you a few benjamins
 
Dropped the axle off yesterday evening to have the goods re-setup. Should have it back tomorrow!
Glad things are coming together quickly!! Was just browsing eBay and saw this http://item.mobileweb.ebay.com/viewitem?itemId=390449137755&index=6&nav=SEARCH&nid=69370137446 figured you might be interested
Thanks for the heads up, even the right color. Tempting, but the current header panel has another good hit or two left in it. It's honestly not even a priority right now.

Dustin if your planning on doing these gears your self this time I have the Yukon berings pullers and press. Your welcome to borrow it and my press. And my knowlage to save you a few benjamins
Appreciate the off, man. I'm going to take you up on that one of these times. For now though Darrell was the easiest way to go.
 
Did you get your axle back today? I was going to stop by and check out that bad *** truss in person but didn't have time today.
 
That's funny we just posted at the same time. Your post was not there when I started chicken pecking.

Yea, I told him my screen name because he lurks around here time to time.
 
Back
Top