Here's some pics of the install..
On the lift, getting ready to start. went from 6.5" shortarm w/2" spacers, to IRO longarm and 8" springs +2" spacers..
Drop Brackets that are being removed:
Started with the mounts and crossmember:
Then the track arm bracket:
The old destroyed trackarm:
Old 6.5" spring and new 8" spring (7" ZJ)
Drivers side arm on:
NOTE: directions say to leave the pass side arms intact, while you install the drivers side. I found this to be near impossible to rotate the rear of the arm upward to it's mount, requiring me to remove the pass. side upper arm, in order to easily rotate the LA up.
I'm tired..
Drooped:
DONE!
All in all, the install was quite easy, and straight-forward. I did have the luxury of using a lift, but even in the driveway, it'd been fairly simple, with the only exception being the spring-swap portion that I did.
The only other "glitch" that I ran across, was that one of the crossmember bolt/nut sections (pass side, rear/lower) where the middle piece joins the pass. rail piece, was that one of the welded nuts was a tad off, making it nearly impossible to assemble w/o modification..
As for your drill bit vs. tap question:
23/64 = .3594"
3/8 = .375"
I used a 23/64ths, but I had one.