cheapcherokee93
<----boat-manche
- Location
- Guadalahabra, CA
holy crap thats a ton of reading.
cliff notes???
cliff notes???

cliff notes???![]()
save your money up and do it right the first time![]()
THis should be a sticky
Ask and you shall receive...I ended up thinking the same thing.
More details am photos of this IFS setup please!
-Stupid question, but do 5100s have a top and bottom? I’ve seen them installed both ways.
Bumping an old thread because I've been reading quite a bit and not finding what I'm looking for (but this is as close as I've come)
Summary of notes to date (having just read this entire thread).
-275/78 front and 255/70 rear is a common recommendation for damping on all around rigs that both crawl and like to go fast on occasion. Some guys like 360/80 front but this is getting damn firm. Bilstein’s guide can recommend either. https://www.my4by.com/bilstein-valving-guide
-Best practice is to flex test before committing to shock lengths… That said, at about 6” lift (reasonable for going faster) 12” travel fronts and 10” travel rears are common
-Many of the better shocks will require converting to a 1/2” eye style top mount. TandJ makes a nice conversion. JKS has an OK one but they sometimes loosen up so TandJ (or custom fab) seems like best practice.
-Lower front shock mount relocation is common too: typically a drop moving the lower mount point outboard of the lower control arm pockets
-7100 Short Bodies seem like the "go to" at high end of the low end. I don’t much like how the reservoir hose on the 7100s exit the shock (rigid, pointing up and out). The 5160s (direct fit) or 5165 seems like a better option if one prefers to have the reservoir mounted to the shock body. Compare the orientation of the hoses.
7100
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5165
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-I can’t tell you why sometimes the 7100s have a blue rubber hose and sometime a SS hose.
-There’s a slight challenge that the Bilstein catalog (https://cart.bilsteinus.com/Portals/0/PDF/BILSTEINORCatalog2020_WEB.pdf) doesn’t publish either lengths or damping for their direct fit stuff. Eshocks.com appears to be gone. So if anyone knows of a searchable resource that might be handy.
-It appears that the 5165s can be custom valved but they only come with 255/70 and 360/80 by default. Unfortunately, that seems to skip over the more common valving recommendation at 275/78. More notes on valving 7100s here: https://www.naxja.org/forum/showthread.php?t=994685
-Front spring rates in the 230 to 240 lbs/in are popular (Skyjacker, BDS, maybe Deaver). In the rear, everyone just calls Deaver.
Questions
-Are the stem style shock tops inherently limiting? I’ve blow up several sets of shock bushings which is annoying but not that expensive all things considered.
-Several folks allude to failures of the rear shock upper mounting within the thread. Anyone have pictures of where how it fails? My rig sees quite a bit of daily driving as well so I need to keep the shocks outside (not cutting body for towers) but I’d love to find a way to reinforce the original mount.
-I’m running Bilstein 5100s in the back of my rig now and the bushings are cracked. Is this a systemic issue with Bilsteins?
-Stupid question, but do 5100s have a top and bottom? I’ve seen them installed both ways.
-If someone were willing to spend some coin beyond 7100 SBs, what's the next step up? I can find some guys talking about 2.5 class shocks but little info on more specific recommendations. I’m not sure I really need it but I’d like to know. I've been running some longer trail rides and I keep blowing up my top shock bushings so I'm thinking it time to go a notch more serious, the question is how serious?
2.5 class shocks seems like they start around $400 per. One weird bit is that it seems like King or Fox smooth body 2.5s come in notably longer body lengths for a given travel. Compare:
---King 10" smooth body (KRS-PR2510-SSPB) is 18.3" collapsed length
---Bilstein 7100 SB (AK7110SB) is 14.3" collapsed length
-King and Fox seems to rate their damping based on shim stacks. IE “10/12” damping would be a tapering shim stack with 0.010” shims on rebound and 0.012” shims on compression. (https://www.crawlpedia.com/shock_tuning.htm). Bilstein’s ratings are Newtons of resistance 255 = 2550 compression but I don’t know at what speed. Anyone know how to make comparisons between the two rating styles?
Anyways, good resources like this thread are why I love the forums, so I'm hoping some folks can help me out (while in turn I hope the clarifications help others.)
Regards,
-Joel