Just last week the AW4 behind my 234k '89 4.0 started
slipping, but only the torque converter lockup was having the problem. Around town, 1-3rd and (mostly) 4th were ok. It was most noticable on the highway above 65 or when loaded down, and was slowly but surely geting worse. Then it started slipping at around 40mph around town, right when the tq lockup occurs, and it would do it in 3rd and 4th. Today it was all over the place, holding steady in 1st and 2nd (maybe higher than normal rpms though) and slipping in upper 3rd and 4th The tq would try a few times and then seemingly stop attempting to lock. It was most pronounnced after the engine/tranny got hot.
:repair: Since I have to work every other day of the week and use the Heep to get there, today was a crunch day to solve the problem. I drained fluid and refilled with Napa Dex III/Mercon and a quart of
Trans-X (the guy at NAPA convinced me that Valvoline, which I was going to get, makes their house brand ATF. Either way, better than the orange stuff in the tranny).
Although I believe it to be a good product, I think the
Trans-X is best used to solve a different problem than I was having. It's very thin, smells like a strong solvent and would probably do a great job cleaning the junk out of a tranny without shocking it like a flush would. Although the slipping hadn't gotten much worse with the Trans-X, it didn't get any better. I drove 50 miles or so around town, hitting the freeway now and then to make sure all solenoids and gears were getting worked. Tranny/engine seemed to get a little hot with ouside ambient temperatures around 100.
I decided to do the filter and another fluid change as a last resort for the dying transmission. I would have taken some pictures, but things got messy when the pan wouldn't fit between the exauhst and crossmember. :flamemad: I had to jack the tranny (via transfercase) up a bit, unbolt the crossmember, and let it hang from the rubber mount to get just enough clearance. I ended up taking an ATF bath in 100+ heat

uke: I forgot that there's quite a bit of fluid left in the pan even after dropping the plug.
The good news is no chunks, just a consistent coating of fine grey particles and not a lot of metal on the magnets. This time I added three quarts of
Valvoline MaxLife Dex/Merc and
two 24oz bottles of Lucas Stop Slip. It indicates one, or two for large/worn transmissions. Lucas is very different than Trans-X. It's about as thick as their engine oil additive, only red. Very sticky and tacky, too. I think this is what the doctor ordered! It's only been 10 miles, but the slipping is completely gone, even at WOT on the freeway. I'll post an update in a few weeks or when it starts sliping again. Future plans right now are to drain and refill with the MaxLife and another bottle of
Lucas Stop Slip in 500-1,000 miles.
Just wanted to get some thoughts on today's experiment:
Diagnosis: Thin solvent: no fix. Sticky thick stuff: immediate result. To me this points to a bad seal. Maybe both helped a little? Also, would a clogged filter have starved the tq/pump of the fluid necessary to properly actuate the lock up and other solenoids?
Would a worn out fan clutch have allowed the trans to heat up and destroy the special properies of the fluid (it was orangeish), and why would the lock up converter be the first to suffer? (Don't worry, new fan clutch is on the passenger seat, top of the list for tomorrow morning).
I think one owner did a lot of towing and then subsequent owners didn't maintain it as well as any of
us certianly would have. Anyone wanna take bets on how much longer it'll last? I have already priced a used trans from the boneyard and I'm considering this one to be on borrowed time. If it gets me to Feb of next year I will have gotten my $75 worth in additives and a filter. Damn. I was saving for a 3" lift, not a new juicebox.
Excuse the long post. It was a long, hot day and I inhaled enough petroleum products for all of us. :looney: