rocknxj
NAXJA Forum User
- Location
- Clinton, Utah (SLC area)
Can you use a 4" cutting wheel to cut the bolt flush with the unibody, then drill out the bad bolt? If you use a slightly larger bit, you may be able to drill it out and re-install the stop with a larger bolt. I'd need a photo. I'll head outside and take a look at one of the Jeeps in my driveway.
Edit: I took a few photos but it is dark and I'm afraid of the dark. There's crazy things crawling around in the dark and I don't like it. So, let's see if this is what you are talking about...
First photo is of the Frog. Is this the bolt you are referring to?
Here's the Green Machine (below). It clearly shows the head of the bolt. Assuming you have already removed the bump stop, I suggest using a punch and BFH to defeat the welded nutplate inside the unibody. If that does not work, then cut the stud flat with a cutting wheel and use a larger bit to drill out the bolt until if gives.
Next, install a larger nutzert and use the larger size bolt to hold the new bumpstop in place.
If that is BS, then use a step drill to open the side of the unibody so you can feed a nut on top of the new bolt. I just did something similar this weekend to fix my crossmember bolt.
Edit: I took a few photos but it is dark and I'm afraid of the dark. There's crazy things crawling around in the dark and I don't like it. So, let's see if this is what you are talking about...
First photo is of the Frog. Is this the bolt you are referring to?
Here's the Green Machine (below). It clearly shows the head of the bolt. Assuming you have already removed the bump stop, I suggest using a punch and BFH to defeat the welded nutplate inside the unibody. If that does not work, then cut the stud flat with a cutting wheel and use a larger bit to drill out the bolt until if gives.
Next, install a larger nutzert and use the larger size bolt to hold the new bumpstop in place.
If that is BS, then use a step drill to open the side of the unibody so you can feed a nut on top of the new bolt. I just did something similar this weekend to fix my crossmember bolt.
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