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I wheeled mine for 3-4 years with a welded front, steering does suck but you learn how to make it a little better. I broke the teeth off the spider/side gears once, otherwise worked great. Although on my new front end it's all about the ARB.
I'd like to put an amendment onto my post. You don't need full hydro if you don't want to go all out, but you will need/ want hydro assist. I've been told from people in the know that assist is stronger than full anyhow.
I contemplated this for a 44 or 60, but I agree that a selectable locker would make life easier... OTOH usually the upgraded axe will have manual locking hubs, and riding around between obstacles in 2 or 3WD would take a lot of stress off the steering. Most (sane) folks exit the vehicle to size up an obstacle before running it, so locking in & out wouldn't be that big a PIA.
I agree on the turning radius suckage...This is my first season with a locked front, and I can tell the difference on familiar trails, especially on the gas in the mud (where it is probably staying locked) it turns like a river barge.
Consider that the $500+ saved between welded/spool and a good locker can buy a lot of other stuff that will likely be needed in the life of the project.