So here's my latest little conundrum.
I'm starting to put together all the details to sync my motor together with the Holley computer. Most things are falling into place easily but the crank sensor is problematic.
The stock Ford crank sensor reads off the timing belt pulley which has 24 evenly-spaced teeth, with #1 TDC being indicated by the cam sensor which is just one pulse per revolution. The Holley computer needs either a one pulse-per-fire signal (3 pulses per crank revolution) or a multi-tooth-with-some-missing signal (common is 58x, or 60-2, which is a 60-tooth wheel with 2 consecutive teeth missing as an angular reference).
The more pulses per revolution, the more accurately the sensor can read engine RPM (especially during acceleration), which means more accurate control of timing. So if I have to retrofit something, I might as well start with the 58x system recommended in the manual.
My options then become trying to adapt a universal timing wheel to the crank pulley somehow:
and then relocating the crank sensor out front someplace similar to how that Jeep 4.0 retrofit kit works, but I'd rather not have the sensor hanging out in front of the motor like that.
Since all these things just use a hall effect sensor anyway, I think the better option might be to start with a 4.2 flywheel instead of my 4.0 one (the 4.2 has no notches around the outside), and machine the 58x pattern around the perimeter of it to be read by the stock Jeep CPS which I still have a spot for in the bellhousing. This gets to be a maximum of 8kHz frequency which should still be in the range of a typical hall effect sensor.
The exact alignment of the missing tooth notch on the flywheel compared to TDC isn't all that important as you need it to be about 60* before TDC anyway, and the software has values where you input a) the amount of teeth preceding TDC and b) a manual timing adjustment to compensate demanded timing vs. actual. So if I bolt up the 4.2 flywheel and set the motor to TDC, and reach in through the CPS access port to make a mark, that should be more than enough to get things running.
Any glaring issues before I spend more time thinking about this? More worried about the Jeep end of things - flywheel interchangeability (I believe they're all neutral balanced, which would match my motor), starter ring gear, thickness, etc. I don't know shit about the jeep stuff but I think the flywheel should be relatively easy to swap between generations...