Started off the weekend by doing some maintenance to my '01 Dodge CTD. Turns out the fifth gear housing on the NV4500 is cracked. So my plan is to take the housing off my MJs NV4500, put it on the CTD, and buy the cast iron upgrade for the MJ one.
With that in mind, I figured I would tear apart the NV4500 and NP241 destined for the MJ.
Looks like someone had been in this unit. It has 200k miles, but it doesn't look like it at all. The fluid looked brand new, all the bearings felt amazing, and every gear looks perfect.
Keep in mind I have yet to brake clean this thing either. This is exactly how it looked when I unbolted it.
Shift forks look amazing.
Chisel marks on the fifth gear retaining nut led me to believe someone's been in this thing.
And here's the front half of the NP241 that I'll be using. 6 gear planetaries are a bonus, as well as additional webbing/beefiness on the casting as compared to an NP231. This came from a Chevy so it has the 27 spline input. I'll be changing that over to the Dodge 29 spline unit to mate up to the NV4500.
After dealing with that yesterday, I went back to focusing on some tube work. Got the tube along the top of the bedside all bent up and cut to length. Ordered a JD2 tube notcher and Swag Offroad reacharound arm, so notching will be coming next week/weekend.
I think it came out pretty good. I always hated tubes that hang out in the middle of nowhere and this wasn't too much work.