Anyone who disagrees .. is just wrong. And probably hates bacon.
Freaking hilarious!
To the OP:
[FACT]
As has been stated, Mr. N's D44 page is extremely helpful. However, one point I will make: if you are going for 5 on 5.5, using the GM knuckles and small spindle, and you find a pair of cheap GM flat-top knuckles don't be afraid to pick them up. The caliper bracket can easily be re-drilled to make them fit just fine. I got a miss-matched set and redrilled one of my brackets and I can't even tell.
I have a Waggy D44 with GM flat-top knuckles, OTT steering, ARB and a TNT truss rolling on 37" MTRs.
[/FACT]
[OPINION]
It's been great. I'm a Utah guy as well and since we don't have to throttle up muddy hills (while bouncing off the rev-limiter) they last well enough. I did lose a U-Joint once on Double Whammy in Moab. Then again it was Double Whammy - the obstacle with a
shrine of broken parts, many of which are u-joints - and I was beating it like a red-headed step child riding a rented mule (which was stolen...) lasted for the first 10 minutes before she went - and that's with stock shafts.
If I ever really think I need more strength I'll just go with RCVs and be done for ever. At that point it will be the same cost as a D60 but half the weight.[/OPINION]
FWIW, to polish a D30 and get
almost the same strength as a D44 with 1/2" tubes, you would need to do the WJ knuckles upgrade for the brakes, the lockout hub upgrade, chromo shafts, truss, C gussets and some sort of stout diff cover in an attempt to limit deflection. I built my 44 for about $1,600, a comparable 30 would be about $3,000 (and still would still have inferior ring & pinion and brakes - albeit slightly) - facts mixed with opinions.
