We started work on the engine on Saturday. I had originally intended to use the one size fits all lifter bore groover. After thinking hard about, looking at the tool I decided against it. 1) There is no way to set the blade's depth, 2) the way the 4.0L block is designed (lifters so far down) it would have been a pain to line it up, tighten it down and then cut (uses allen head screws to extend the locking foot and move the blade) 3) it was iffy at best. I purchased a comp cams Chrysler sized tool. from Northern Auto Parts (cheapest price I found) and we used that. Its very easy to use and control the depth. For those of you that haven't used it there is a set screw that connects to the back of the blade (which is double sided) to set the cutting depth. We got around .010" cut. As far as just pulling it thought the case block, that is a joke. I don't think the aluminum handle would take the forces needed to pull it though. I gave the machinist a hand as he tapped the tool with the end of a hammer and I pulled it though. I think the most resistance was from actually starting the cut. Some cuts came out slightly curved, but they started where they should be, which is the most important part, right above the center of the lobe. The job took all of 30 minutes including setting the blade depth. I'm happy with the results the tool gave so far. I plan on keeping it, but will probably rent it out for other people to use as I find it stupid to spend $130 for a tool that takes 30 minutes to use.
The real machining should start on Tuesday. The total price for boring, decking, freeze plug install, cam bearing install, install arp bolts, resize rods, cleaning, balancing and assembly and blue printing is $789.
-Chris