Re: THe NAC Lots-O-Post Thread
Ha, you guys use plywood!!
Ha, you guys use wood!
Having the whole bench (including mounted vise) be a ground for the welder is pretty nice. And the ability to wipe up whatever and not have it soak in or stain.
This is how it started:
and what's behind the pegboard:
Doesn't matter how big your workbench is, whenever you need to use it its always gonna full of shit
Only if you let it.
Unless I'm actively working on something, I rarely leave mine much more cluttered than in that pic. Including at the end of a day whether I finished what I was doing or not. If something's on that surface, that means it doesn't have a spot, which means it either doesn't belong in the shop in the first place or I need to find a more permanent home for it.
There is definitely such a thing as "too much" workbench space, because by the above logic, unless you've got multiple concurrent projects, that space is either just collecting crap or occupying floor area. Mine is 2' x 10' and I can't think of many tasks that I'd need a larger bench for. My advice would be to get all your tools there and see how that all fits, and develop a plan for workflow. In my case, the left side of the bench is the 'dirty work' area, which is why all the welding/layout/grinding/finishing stuff and the vice is over there. Following that to the left side of the room, which is where the pedestal grinder, chop saw, notcher, metal racks, etc all reside. The right side of the bench/room is for tools (I don't like the drill press where it is and will likely relocate that to the dirty side), tool storage, bolt bins, and then the two other rooms. It's not perfect but it keeps commonly used things all near each other and mostly keeps grinder dust/dirt/etc away from my tools and in a relatively confined area for easy cleanup.
So figure that out, get all the big stuff placed, then figure out what size bench will best accomodate that - it probably doesn't need to be all that big when it comes down to it.
In the 'clean room/office' I used 3/4" melamine board, which is extremely rigid, smooth, easy to clean, doesn't absorb spills, and for what I was going for, extremely good contrast & visibility for whatever you're working on.
I used 1" corner molding along the front edge to finish it off and provide a small lip to keep things from rolling off the tabletop.