This thread describes one element that I always consider when building a Jeep. I build my Jeeps to handle moderate off-roading, but most of the time I am towing, commuting, or getting to and from my property (mountain driving, dealing with snow, mud, etc). I’m building my 2000 XJ as we speak, and I have been careful to select modifications that keep NVH in mind. I run OE wheels and a “P” rated tire on both of my Jeeps. A “P” rated tire does a tremendous job of reducing road noise. It’s like a suspension for you suspension. Vibrations are greatly reduced and I have never gotten a flat tire by running a quality “P” rated tire. If you run a Jeep Liberty 17” X 7” rim, then you can have a P rated tire that is 32” tall. I haven’t tried to find a taller “P” rated tire, but they may exist.
I also went with the DPG 4” hybrid lift kit. OME springs/shocks allows you to select the right springs for your desired load. I have front and rear JCR bumpers with the tire carrier. I also added RE drop down brackets to keep my suspension near OE specifications.
My next plan is to start laying down sound dampening material such as dynamat. I will replace all my window seals and weather-stripping once I repaint the Jeep.
Great thread!