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The lack of ratcheting could be due to the difference in drag torque applied to the pinion yoke by not having the driveshaft vs having the driveshaft. Having the driveshaft and transfer case involved may drag on the pinion enough to very slightly engage the locker just enough that the teeth ratchet against each other.

I would start by checking how freely the front output on the transfer case spins with it in 2wd.
 
So i've been complaining about the noise that sounds like the locker is ratcheting, well yesterday I disconnected the front shaft and the noise went away. Could this be something as simple as a bad shaft or improperly adjusted linkage or is it the case itself?

:sure: Didn't we tell you to do this before you tore the front diff apart? Did it go away then?

You may have a u-joint going out in the front shaft that is making that noise.

U-joints or the centering ball/spring/yoke. If you can rotate the double-joint end by hand, easily, the centering ball needs to be replaced.

I believe he has told me that he has all new joints in the shaft. Though I was pretty sure that he said he disconnected the front shaft before and the noise was still there.

Who knows what to believe with this guy?

^^ Me thinks so too...

Or the bearings in the t case. Has it sat dry or been run low on ATF?

I have a bad pinion angle on the 8.8 right now, I'm sure the rear output bearing is bad, you can feel it in the t-case handle as a vibration with the D.S. disconnected...
 
The lack of ratcheting could be due to the difference in drag torque applied to the pinion yoke by not having the driveshaft vs having the driveshaft. Having the driveshaft and transfer case involved may drag on the pinion enough to very slightly engage the locker just enough that the teeth ratchet against each other.

I would start by checking how freely the front output on the transfer case spins with it in 2wd.

Very valid point, same reason they used to say about flat-towing the older XJs right? Something to do with drag in the t-case even in 2wd?

99SJ 'Fuzzy' Ex
 
Very valid point, same reason they used to say about flat-towing the older XJs right? Something to do with drag in the t-case even in 2wd?

Not exactly.

The older XJ's would lock the front and rear together in neutral while disconnecting from the trans. This would cause the same kind of binding you would get if you were running around in 4wd on pavement.

On the older jeeps if you put the tcase in neutral while the jeep was turned off, there was no vacuum going to the front axle and it wouldn't engage the axle disconnect. Then you could tow no problems. However, if you put the jeep in neutral while it was running it would engage the front axle, the tcase would lock the front and rear together and after a hundred miles or so the case would explode.
 
Not exactly.

The older XJ's would lock the front and rear together in neutral while disconnecting from the trans. This would cause the same kind of binding you would get if you were running around in 4wd on pavement.

On the older jeeps if you put the tcase in neutral while the jeep was turned off, there was no vacuum going to the front axle and it wouldn't engage the axle disconnect. Then you could tow no problems. However, if you put the jeep in neutral while it was running it would engage the front axle, the tcase would lock the front and rear together and after a hundred miles or so the case would explode.

what years are you referring to? I got the vacuum years, but what cases locked front/rear when in N?

231 cases have the lube pump that runs off the output shaft of the case, so when you're flat towing and the wheels are moving the case is lubricated.
 
what years are you referring to? I got the vacuum years, but what cases locked front/rear when in N?

Jeep always advertised you could flat tow an XJ. I'm not 100% on this but I think the year they went away from the axle disconnects they also fixed the issue with the tcases and I honestly can't remember what year that was. I'm thinking 92-93ish
 
Here's what had been replaced. I put new 760's about 9 months ago. Regeared the front to 4.10 in January. Replaced the unit bearings last week. Locker, pins and springs all look good. I'm guessing it has to do with the case because nothing has seemed to go right.
 
89
yqy6u2e5.jpg
 
The 231 doesn't have a front output driven oil pump - I was just inside one a few weeks ago. Has a rear output driven pump.

IIRC the shift pattern was changed at the same time as the vac disconnect went away. The vac disconnect "made up" for the fact that 231 in neutral was actually 4x4. I'm not exactly sure if the change was at the same time, but all non vac disconnect year 231s should be true neutral.

Older 231s meant for use with the vac disconnect:
range fork handles high, neutral, low
mode fork either links front output to rear or doesn't

The older 231 in neutral would unlink the input shaft from the rear output shaft, but the shift cam's pattern for the mode fork only disabled the front output in 2hi, leaving the mode fork locked (in 4x4) all the way from 4hi to 4lo, which crosses N. The newer one has a cam profile change that shifts the mode fork out of engagement in neutral.

Actually, here's a pic:
p24204_image_large.jpg


Old style on the left, new style on the right. The squiggly cut in the middle shifts the range fork (you can see the two positions for 2hi and 4hi all the way to the clockwise end, then the slope across neutral to the detent for 4lo) and the top profile shifts the mode fork. The older 231 on the left has a profile (reading counterclockwise) RWD (2hi)/4WD (4hi)/4WD (N)/4WD (4lo) while the newer 231 on the right has the profile (reading counterclockwise) RWD (2hi)/4WD (4hi)/RWD (N)/4WD (4lo). Combine that with the way the range fork shifts the shift collar into the neutral position as well in N and you have all inputs and outputs disconnected from each other in N on late 231s vs the input disconnected but the outputs both linked together in N on early 231s.
 
Here's what had been replaced. I put new 760's about 9 months ago. Regeared the front to 4.10 in January. Replaced the unit bearings last week. Locker, pins and springs all look good. I'm guessing it has to do with the case because nothing has seemed to go right.

Bring that damn thing over. We'll figure it out in 10 minutes
 
The 231 doesn't have a front output driven oil pump - I was just inside one a few weeks ago. Has a rear output driven pump.

IIRC the shift pattern was changed at the same time as the vac disconnect went away. The vac disconnect "made up" for the fact that 231 in neutral was actually 4x4. I'm not exactly sure if the change was at the same time, but all non vac disconnect year 231s should be true neutral.

Older 231s meant for use with the vac disconnect:
range fork handles high, neutral, low
mode fork either links front output to rear or doesn't

The older 231 in neutral would unlink the input shaft from the rear output shaft, but the shift cam's pattern for the mode fork only disabled the front output in 2hi, leaving the mode fork locked (in 4x4) all the way from 4hi to 4lo, which crosses N. The newer one has a cam profile change that shifts the mode fork out of engagement in neutral.

Actually, here's a pic:
p24204_image_large.jpg


Old style on the left, new style on the right. The squiggly cut in the middle shifts the range fork (you can see the two positions for 2hi and 4hi all the way to the clockwise end, then the slope across neutral to the detent for 4lo) and the top profile shifts the mode fork. The older 231 on the left has a profile (reading counterclockwise) RWD (2hi)/4WD (4hi)/4WD (N)/4WD (4lo) while the newer 231 on the right has the profile (reading counterclockwise) RWD (2hi)/4WD (4hi)/RWD (N)/4WD (4lo). Combine that with the way the range fork shifts the shift collar into the neutral position as well in N and you have all inputs and outputs disconnected from each other in N on late 231s vs the input disconnected but the outputs both linked together in N on early 231s.

That's the most tech I've seen on NAXJA in years.
 
Why don't we have a "prices required in the marketplace" rule like gl4x4?

I was just thinking that too...

pirate requires it as well...

mac 'I'll take it to the bod' gyvr
 
Why don't we have a "prices required in the marketplace" rule like gl4x4?

Location required would be nice too. People put stupid crap on their profile for their location so I never know how close something it when they post it.
 
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