5.3L Vortec V8 Conversion

Do you know how much bigger space wise the 6.0L is compared to the 5.3L? My buddy has a trailblazer SS that was just totaled. He's going to buy it back from the insurance company and I get first dibbs on the engine. I will be following this closely as I would love to shove a 6.0L in my XJ.
 
Basically the same.. the intakes vary. And the TB SS has an LS2 6.0L VS LQ4/9 truck motor. Definitely grab the engine/harness/elec/trans (including shifter) Kev.
 
After screwing around with a wide variety of GM shifters, and being too damn cheap to buy a mega-dollar aftermarket shifter, I figured that there had to be a way to use the stock shifter to control the 4L60E.

I used a tape measure to determine the amount of movement (throw) in the cable at the shifter end by manually shifting the tranny linkage. This gave a starting point for determining the P-R positions. Once this was done I cut off the tab from the shifter that holds the pin for the stock shifter cable with a Dremel. I then tack welded it onto the shifter to allow for the proper amount of cable extension when shifting from P to R.
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Next I addressed the stops cut into the shifter, obviously they would not match the new tranny/cable. after securing the shifter and connecting the cable I cycled the shifter through all the gears and marked where the locking pawl stopped. I'll clean this up and create new stops for each position with my Dremel and small welds as needed.
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Different gear position.
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I knew that the 1st gear position would require increased rear travel so I removed the rear stop by cutting away a little metal at a time so the shifter would have the correct amount of travel.
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As you can see the bend in the shifter will have to be straightened out a pinch so that it doesn't contact the console. I can't straighten it too much or it will hit the HVAC controls. For future reference, an earlier model shifter might be a better choice since it is not bent as severely.

Although the gear position indicator doesn't line up with the new positions (I'll work on that later), I'm actually pretty impressed with the results. Shifting is as smooth as silk.
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Thanks Frank, nicely done.

Are you using the stock t-case shifter/linkage also?

I'm going to return to this part of my build someday. I like this a lot better than mine.
Thanks John, it means a lot from someone that has already been there and done that.

i just went through the pics on this thread because I was pretty sure I posted on of the mods I did on the linkage/bell crank assembly....seems I never did post any. Basically I had to cut it apart and re-weld it to mate to the new tranny/t-case configuration. If I don't have any on my computer I'll crawl under the heep at take some.
 
congrats on the build, have been reading and keeping up with this from the beginning, excellent work and thanks for sharing, i realize u havent drove it, but curious if u think your drivetrain will hold up the skinny pedal?
 
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