Sometimes it pays to pay. So the electrical super guru came by Wednesday and spent several hours going through the heep. Almost 50 years of experience and some cool tricks and tools and he eventually came to the decision that the coil pack was bad. He tested it several ways and said by everything he knows it SHOULD be working but wasnt. So I sent a buddy for a late evening run to the store for one while we continued checking stuff. Put the new one in and blamO. It has fire. Timing was super off so it wouldn't actually run but It finally has life.
After work yesterday I went and started from scratch. Set It to tdc and verified by pulling the valve cover and checking the rockers so I KNEW I was at tdc on compression. Managed to give myself a heart attack by dropping a valve cover bolt down the oil pump drive hole and into the oil pan.
After much cursing and freaking out I grabbed my magnet on a stick and was able to fish it out. Phew!
So after putting everything back together (again!) I dropped in the oil pump/cam sensor assembly. Everything I've read states that at tdc you have to align the sensor by using a toothpick type device (I used a straw off a can of brake cleaner) which goes through corosponding holes. Ok, that was easy enough as I've done it about 2 dozen time so far to this motor...
Turn the key and blurp! Still way out of time. Wtf!?!
Now granted the Internet is ALWAYS to be taken with a massive dose of salt but I was stumped. Great Google states this is how it's done. It also says that unlike a real distributor, the cps doesn't really work the same and adjusting it with the clamp loosened does nothing.
Well... maybe, maybe not. But all I know is in frustration I started playing with it, intentionally misaligning the holes and what do you know...
VAAAAROOOOM!!!
I can't express how excited and relieved I am! This has been such a butt kicker that I was beginning to think I really should through gas on it and walk away.
Now, it wouldn't be a jeep if it didn't keep some challenges to drive me at least a little nuts. It doesn't run "right". It idles great though maybe a fuzz to high, but it idles. The problem comes when you give it fuel. Crack the throttle body and it stumbles and misses. Go way wide on it and it roars like it should (kinda) but when I let off it coughs then dies.
I am guessing the two major causes are the computer trying to relearn a base line. It has been cleared and sat with no battery a long (months) time.
The other thing is likely gas. There was about 1/8-1/4 tank which has been in it for over a year. I added some acetone and 5 gallons of fresh, hi test and I'm smelling less of that old gas smell. I think it will work through that issue well enough.
Not seeing any leaks from the motor which makes me very happy. I did see a drop of either trans or P/s fluid which I'll need to track down. Not a gush but I hate leaks.
I'm hoping today after work I can get in some more time with it. So ready to be back in a jeep!
Thanks for all that offered advice and ideas...not to mention encouragement! Thanks a bunch!!