XJ radiators, a review.

Ok here's my latest report
I've read this whole review thread a few times over as well as everything else on the internet regarding XJ cooling issues. Even started some question threads over the years. Here is a quick recap of my issue an my solution.

94 XJ with 3.5 RE lift, 31 inch tires has always ran way to warm-hot since I owned it (got it back in 2005). Over the years I've ran a GDI 3 core and various other 3core all metal radiators before using CSF radiators over the last few years. When my last CSF 3 core started leaking (2671) I decided to try the regular 2 core (2760) version. I bought that in November of 2022 and it once again performed ok on the highway, but rand noticeably warmer than the previous radiators I had. Stop and go city traffic had me always around 215 and would usually creep up to trigger the e-fan. Inclines/mountain grades had me 236-245ish. Desert driving even on flat highways had me at 225-230.

I had also replaced the following items on my cooling system
  • New ZJ fan clutch (Napa 272310)
  • Hayden 678 universal aux trans cooler
  • New fan shroud
  • New waterpump
  • New motorad (SNN-2000-195) 195 thermostat
  • New hoses
  • HCV delete
  • Flushed the system multiple times (coolant was always green, never rust present)
  • Block test for combustion gas in coolan
  • Compression and Leak down tests (all within spec)
  • New coolant sensors (thermostat and engine block)
  • Added a digital temp gauge for better accuracy
  • Cleaned the condenser with coil cleaner from home depot
    Re-aligned all the condenser fins with alignment rake/tool

This last CSF 2760 only lasted 3 years before it started leaking again and I was once again scouring the internet for a solution. I was going to give the Champion BC1193 a try, but I kept seeing people mention keep the cooling system as close to OEM as possible. That was the one thing I had never tried. I was, and still am skeptical of plastic tank aluminum core radiators and, but decided it couldnt hurt to try. I decided to go with the OSC 1193 on Summit. I just installed it last Friday and it was a direct drop in and fit with zero issues. I had the old one out and new one installed in about an hour.

After filling it and burping I could already tell the difference. T-stat opens and it now idles at 200-205. Same temps for stop and go traffic in the city. On the highway I'm at 198-200. About 200-205 on grades/inclines that would previously get me instantly up to 224 and kick the e-fan on and require the heater in more continual climbs.. I now have the added bonus of being able to use my AC in hot areas too (was 106 where I was this weekend)

I hate to admit it, but a 120 dollar oem style plastic tank aluminum core radiator solved the issues I had been throwing money at and chasing after all these years.
 
To be honest, I was completely dismissive of that suggestion when it popped up every time. Like "psssh what do they know? this thing is 2/3 core and all metal and costs 400 bucks, it has to be good!"


I have no idea how this thing is more efficient than those, but it just seems like the brass/copper ones they retain way more heat than they can dissipate. I'm still curious how the Champion radiator would do, but at this point im just happy its over with.
 
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