THe NAC Lots-O-BFG KO2 Thread

Re: THe NAC Lots-O-Post Thread

Every wheeled 4.0 xj should have brown dogs or equivalent IMO.

The last mounts you will ever buy, they don't break, bellhousings prefer them, they last longer than two months, and you can always sell them for nearly what you paid if you ever get out of wheeling.

Yup.
You never hear "I don't need them or I could have been without them" you only hear "wish I had them sooner".

So Ken, give in yet that it may be motor mounts? ;)
 
Re: THe NAC Lots-O-Post Thread

Ken, would you agree that the primary job of the bell housing is to transmit torque from the engine to the transmission while maintaining the apprpriate geometry? I think it's reasonable to assume that it is designed to do that but not necessarily also locate the engine. If your engine mounts suck, what's keeping the engine in place? Drive lines are not meant to be a cantilevered beam. They are made to be supported down their entire length
 
Re: THe NAC Lots-O-Post Thread

and now so am I... :loveu:


pretty sure they didn't mean to say to grill them for 90 minutes though lol

I caught that too. :laugh:
I just have to swing by the market to get the sweet onions and lime juice and I'm good to go.
 
Re: THe NAC Lots-O-Post Thread

Ken, would you agree that the primary job of the bell housing is to transmit torque from the engine to the transmission while maintaining the apprpriate geometry? I think it's reasonable to assume that it is designed to do that but not necessarily also locate the engine. If your engine mounts suck, what's keeping the engine in place? Drive lines are not meant to be a cantilevered beam. They are made to be supported down their entire length

I'm not entirely sure that it's supposed to transmit torque - I thought transmission housing torque was mostly negligible since the input and output shafts are in line, and the motor mounts were supposed to handle the major driveline torque? Could be wrong.

I also agree that the driveline is supposed to be supported how you're saying... which is why I'm not too sure why they put the motor mounts about a cylinder forward of center of mass. I'm guessing it was for compatibility with V8 motor mounts in the same chassis or something. But what I'm saying is that *because* the engine is ass heavy*, the driveline is trying to flex downward in the middle. The trans housing is heavily ribbed, mostly cylindrical, and securely fastened around its entire perimeter, so it isn't breaking. The engine is a boatanchor so it isn't breaking. The bellhousing though is only attached to the engine along the top half of the front face...

What I think is happening is the unattached lower side face of the bellhousing on the driver side is mostly straight, and under tension when this happens, so it handles it fine. But the passenger side has the bulge for the starter and the tension is trying to straighten it out, which is bad for cast aluminum. Once a crack starts from fatigue it's all over and it just walks up and around, following the path of least resistance.

Could I bandaid this enough to not happen by running a few hundred bucks worth of stiffer mounts in my DD? Maybe. Maybe not. But it is adding stiffness and expense to the least mechanically effective spot, i.e. very close to the axis the motor is rotating around to cause the problem. I figured maybe I should attack the actual problem area, but for some reason I'm being bandwagoned because I dared to suggest that.

Oh. And I haven't even hit anything hard enough to land on the rear bumpstops. The fronts have seen a little use, but the rears haven't even been touched, even with leafspring-warranty-voiding amounts of cargo :laugh:

* whether the trans/tcase combo is front or rear heavy or well balanced I'm not sure at this point. I could have sworn the 231 was heavier, Dave says it isn't, and in my experience, the front of the trans wanted to droop when I had the whole thing torn apart with no engine in it.
 
Re: THe NAC Lots-O-Post Thread

Oh yeah. Also, even the 4cyl has braces like I'm suggesting (as Sam noted), and the 3.9L V6, 5.2 V8, and 5.9 V8 in Dakotas, Durangos, and Rams all have them... from the factory.

Some LS series engines have a structural oil pan that the BH bolts to at the bottom.

Why doesn't the 4.0 have them? I don't know.

But this isn't an unheard of thing to do when attaching a bellhousing to an engine. And none of those vehicles come factory with Brown Dog motor mounts, either. ;)
 
Re: THe NAC Lots-O-Post Thread

Oh yeah. Also, even the 4cyl has braces like I'm suggesting (as Sam noted), and the 3.9L V6, 5.2 V8, and 5.9 V8 in Dakotas, Durangos, and Rams all have them... from the factory.

Some LS series engines have a structural oil pan that the BH bolts to at the bottom.

Why doesn't the 4.0 have them? I don't know.

VW and other German cars have structural oil pans too.
 
Re: THe NAC Lots-O-Post Thread

Check out the motor mounts on my 440 next time you see my MJ. They're basically at the #1 and #2 cylinders and this motor weighs close to 700 lbs with cast iron accessories on it.

TF727s had aluminum bellhousings and the motor mounts these things used were completely retarded/useless and the motors made close to 400 HP from the factory.

Tell me why I've never even seen a broken bellhousing behind one.

Hell, my NP241 is basically a giant lever as well since the "trans mount" for my doubler setup is right behind it. With your logic, why hasn't it cracked yet since the motor mounts are basically at the front of the engine and it has that weight PLUS over 200 lbs of NV4500 between them?

I honestly think you're overthinking this Ken.
 
Re: THe NAC Lots-O-Post Thread

Ken, imagine if all the bell housing did was locate the transmission lengthwise for clutch engagement. Something has to be held fixed in order to get the torque out the back of the trans. Draw a free body diagram if you are confused.

I had to draw a shear and bending moment diagram for one of the things I'm designing at work today. Blast from the past.
 
Re: THe NAC Lots-O-Post Thread

Just get some cool motor mounts. When you break another bell housing you can tell everyone to stfu.
That's $320 I really don't have to spare right now. At all. The jeep ate every spare cent and then some when I got the beat up old AW4 out of it and put new rod bearings in it, and I had to buy a whole transmission to get this bellhousing, which put me further behind.

Also, it's 50/50 whether this one will even have the same issue. The new one in the MJ is fine and I changed nothing about my behavior or the way it's set up. Still the same junkyard OEM motor mounts (not kidding, I couldn't find the new ones I bought for it when I did that motor swap so I chose the best out of the pile of random used ones sitting around the yard) and if anything I've driven that thing ten times harder since swapping the trans than I did before swapping it. Zero problems since then.

So if it doesn't fail, it doesn't really prove anything either way. If it does fail, it does prove something. Maybe.

Check out the motor mounts on my 440 next time you see my MJ. They're basically at the #1 and #2 cylinders and this motor weighs close to 700 lbs with cast iron accessories on it.

TF727s had aluminum bellhousings and the motor mounts these things used were completely retarded/useless and the motors made close to 400 HP from the factory.

Tell me why I've never even seen a broken bellhousing behind one.

Hell, my NP241 is basically a giant lever as well since the "trans mount" for my doubler setup is right behind it. With your logic, why hasn't it cracked yet since the motor mounts are basically at the front of the engine and it has that weight PLUS over 200 lbs of NV4500 between them?

I honestly think you're overthinking this Ken.

I honestly don't know for sure, but I'd guess that it's because it is a few feet further from the engine, and has more leverage on it, so it doesn't need to be as strong to deal with it. And it's mostly cylindrical and securely bolted all the way around at both ends - you know how they're held on with 6 studs? Take the lowest 3 out, now it's a closer comparison to a bellhousing, and see how it does that way. Probably not so well. Unless you put the lower 3 studs back in... or brace the bottom of the bellhousing to the engine block. Which is what I want to do here.

I'd rather overthink it and follow a method used by Chrysler on the 4 engines I listed, with the transmission I have (AX15) and the transmission you have (NV4500), that costs me like 10 bucks in metal and some time, than blow a few hundred on Brown Dog motor mounts right now, especially when front motor mounts simply aren't designed to prevent movement on the axis that I think is causing this breakage. Rear trans/motor mounts DO, but mine's fine and the rear mount keeps the ass end of the engine up using the bellhousing, which is what I think the problem is.

I wish I had a better answer. I just don't think the motor mounts are going to help that much. If they were designed to keep the motor from moving up and down at the back, there'd be front and rear block mounts instead of left and right, eh? I just don't understand how anyone can look at two mounts side by side and seriously suggest that making them stiffer is the absolute best way to keep the engine from rotating around them.

Now, if you think the block thrashing back and forth/rotating around the crankshaft is causing the problem, I'll stop arguing at all. My gut says it isn't, but I could easily be wrong about that.
 
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Re: THe NAC Lots-O-Post Thread

super brackets
 
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