Supercharger Rebuild

Well,

Shortly after I got my first XJ (ca. 1995,) I found out it had a slushbox I wasn't familiar with. I went to a salvage outfit and got a core for $75 so I could tear it to bits and figure out how it worked. I ended up getting a rebuild kit, and putting it on the shelf as a spare for if and when.

ca. 1997, I started having trouble with that slushbox in my 87 - I found out it was because I'd lost three bellhousing screws, and the fourth one had backed out about a half inch. I replaced it with the one I had under the shelf, put in new bellhousing screws, and proceeded to tear apart the one that "failed." (not its fault.) The first planetary set had gotten off-centre in the case (due to the misalignment of the crankshaft centreline and input shaft centreline,) and I needed a Sawzall to get it out - most of it ended up in the scrap metal bin, since I had to cut up the case.

It was worth noting that, at ~220kmiles on the clock (and some serious abuse for the last 110kmiles or so...) the clutch friction was nearly new, and there was little to no accumulation of crud, varnish, and sludge in the case. I kept the valve body, solenoids, and some other parts for spares - still have them.

I think the AW4 was AMC's atonement for using that damn Peugeot 5-speed behind the 4.0 (I've been through about five of those in the last three years...) since it seems to be rather drastically overbuilt for the application. I'd have no trouble using it behind a stroker or some slight forced induction, with no mods but a decent external cooler. It's been compared favourably to the THM700R4 - and for good reason! I've been through a few 700's, and the AW4 is simpler and more robust just upon examining the parts!

I haven't checked Level Ten in a while, but I seem to recall them having some decent-looking parts for the AW4 (I haven't had need to try them just yet,) and I'm mildly amazed that there isn't more out there, since it's a fairly widely-used RWD/4WD slushbox. I'd still take an old Muncie top-loading "Rock Crusher" over any slushbox - but if I had to take a slushbox, the AW4 is on my short list (which reads something like CI PowerGlide, AL PowerGlide, THM400, A727, AW4, C6, THM350, ...)

All in all, the AW4 is pretty damn decent for a slushbox, and to do significantly better, you'd probably have to get one from Alison.

5-90
 
Level 10 and IPT both have modified valve bodies. It's the same tranny as the Toyota A340, but I don't think they have it listed for Jeep applications on their page since almost no one with Jeeps upgrade it. Call them, they'll know what you're talking about.

http://www.importperformancetrans.com/
http://www.levelten.com/
 
Re: supercharger rebuild

Beej said:
Well, not quite 350hp. More like about 260-270hp...

Yeah, a 190hp 4.0 can be boosted to about 255hp with a 6psi supercharger and a 260hp stroker can be boosted to about 350hp.
 
I have an xterra blower I was planning on mounting as well. Curious to see how you are going to mount it. originally I was going to just mount it atop the intake manifold but I would need to modify the fuel rail, then I was looking at cutting a stock 99+ manifold and tig welding the blower at an angle.
I had already made an adapter for the TB and a plate for the bottom. The last way I was going to mount it put the TB in kindfof a funny position though.

With my psc P pump coversion, OBA, 2 batteries I'm about out of room and probably going to scrap the idea and either play with a turbo or just stroke it. But I am extremely interested in seeing any progress.
 
sorry to say I have not gotten real far yet. waiting o material and space in the machine shope to make my bottom plate. I am useing 1 inch aluminum stock. wht did you use? i plan on siting it right on top of my manifold and makeing a plate for it to sit about 2 inches above manifold. still need a bracket in front to secure it and an idle pulley. once i start i will post pics. good luck on yours.
 
IIRC I used 1/2" aluminum and 3/4" for theTB adapter, I was going to cut the intake man and tig the blower on a an angle to avoid messing with the fuel rail and be able to close the hood. With my current set up there just isn't enough room. the blower itself seems like a good choice; no oil lines to run, the intake side is the same size as a bored HO TB too. the only drawbacks I was running into were the placement of the TB (not really that bad) and then simply its size.
 
I made a custom 5 inch cal hood not too long ago and will have it on when I do his install I hope It will be tall enough. I do believe it will clear. for a custom job i dont think it will be really hard to fab. what fuel upgrades where you planning? you can run an extention like the stock exterra had for the throttle body for a better postion. I think they where like 6 inches longand moved it closer to the front of the compartment.
 
I have an adjustable map sensor and FMS injectors, I was going to start with that and look into an aftermarket eng mgmt system if it didn't cut it. if I flipped the TB the throttle cable looked like it could be routed to fit pretty easy. looking forward to any pics.
 
I was led to believe that the Nissan blower is the same M-90 that was used on the SuperChicken and Bonneville/GrandPrix motors but with a different plenum and pulley.
 
I thought this formula might come useful
boost = (pulley ratio x 14.7 x SC displacement / half engine displacement ) - 14.7

in case of an M90 on a stock motor and 6 psi
(ratio x14.7 x 1,484 / 2000) - 14.7 = 6
then ratio of SC pulley to crank pulley = 1.89:1
 
Sorry if I'm getting off base:


There is no way I am going to get the xterra blower to fit with all my stuff. I came across a lysholm blower off a 2.5 mazda millenia, apparently these are much more effecient but produce a great amount of boost. Any info on them? My thought process (may be way outta whack); it is a more effecient design and with the larger displacement of my 4.0 I would get a managable amount of boost. thoughts, links etc?
 
Have a boost project parked, cuz I need to swap engines. The orginal 4l has 320Km on it. I do have a fresh 4.2 I was going to swap the 4L head onto and use it.
Been into a lot of boost lately and use my GTP more for daily stuff.
The exterra does use the M90 in a nissan housing, each vendor ends up using thier own manifolds incorporating the blower.
I picked up a Ford SC M90, cuz it self contianed, but is big and will replace the AC unit and area.
I was shooting for 6psi~ using a stock 3.8 GTP pulley for starters
Did not have a estimate for Hp, figure more than this stock mill was better. I pull sleds and a boat, and find her underpowered.
My old thread... http://www.naxja.org/forum/showthread.php?p=243344367#post243344367

Good luck , will be watching.
 
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cant find your pics do you still have them? interested in seeing hem for mre ideas. stumbling on where to start. been busy but wil have time next two months. so hope to start soon.
 
I always thought that with a turbo or a supercharger you would have to significantly strengthen the internals of the engine. From what ive gathered reading this, it would be safe(but not wise) to run up to around 7 psi on a 4.0?
 
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