PROTHANE FRONT BUMPSTOP WRITEUP

Uptravel is 6-1/2 " , air gap is 3-ish inches, re 4.5" springs
 
Uh oh, got this idea running around in my noodle. Now that I have a good riding suspension, I have found that blasting down gravel roads is fun! :D Gonna have to run a puck for the next couple wheeling trips but this idea looks like it will work for me.
 
Sweet footage of them in action TJD. Thanks for posting that up. It's amazing how much they actually compress, they feel so hard. Looks like they do a good job of self centering themselves too. Seems like they spring back a little after being compressed. You ever feel them trying to push your wheels back down (or body up) after stuffing them in the rocks?
 
I've been running these for years and suggest them to everyone.

Good stuff :thumbup:
 
the 10" ones only cost a little more and are ready to ship (when i bought them)

the other sizes took 18 days.

not an issue for some people, but somethign to consider.


i ultimately used 5" per side. 3" lift and 36's. but it depends on what you make for them to compress against

Bringing this back, I know its been quite a while since you posted this but I am between 3 and 3.5" of lift on 32's. Not quite sure if i'd need the 5" bumps since i'm not running 36's so, do you think a 3" would cut it? Its mostly a wheeling/highway rig with a new found love of blasting down dirt roads at 50+ mph. No Jumping,
 
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i would be safe and get the larger ones, you can always cut them down to the right length

That sound logical, thought i'd just ask to be sure. I need to bumpstop properly to keep the 32's and my front fenders from meeting each other! :D For now though, hockey pucks and construction adhesive will have to work.
 
there is some info somewhere about how much they compress, a percentage of their height. if you find out how much they compress then you can do some math and find out the right length you need

edit: found it

I used the longest Prothane insert, which I thought was 10", and I cut one ridge off of them, which I thought was an inch, so mine are 9" long. The 9" Prothane insert compresses 3.5", and there's about 2.5" of travel before hitting the insert.
 
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there is some info somewhere about how much they compress, a percentage of their height. if you find out how much they compress then you can do some math and find out the right length you need


I'll look in to that, thanks dude! :cheers:
 
They will compress more than that, I was running a one inch gap with 5-6 inchs of up travel on shorter prothanes and I could still bottom the shock out. I would do what goatman did and run plastic inside the prothanes to make a deffinent stopping point.
 
They will compress more than that, I was running a one inch gap with 5-6 inchs of up travel on shorter prothanes and I could still bottom the shock out. I would do what goatman did and run plastic inside the prothanes to make a deffinent stopping point.

Could you be more specific? What size prothanes, and how much were they compressed when the shock bottomed?


I have these:
http://www.quadratec.com/products/16021_10X_PG.htm
(in black), and figure they'll be good with the prothanes to keep them from overcompressing. Don't have too much info on the prothanes, but from what I gather they compress about to 60%.
3.5" compresses to 2.1",
5" compresses to 3",
8" compresses to 4.8", etc.

I'm bumpstopped 3" (hockey pucks), so I plan to get the 5" prothanes to match.
 
60 % sounds more like it, I am currently running my prothanes 7.5 inchs long with a 2.5 inch gap and they only compress 1.5 inchs until I hit the solid plastic inserts I put inside the prothanes. I could cut 3/8 of an inch off the plastic inserts to use more of my shocks but you can tell in the picture that I have about 3/4 of an inch more travel I could use by looking at where the rubber bumper sits on the shock shaft. Don't use any of my measurements either because I have custom coil mounts and bumpstop plates

Previously the prothanes were 8.5 inchs long with no plastic bumpers inside them and I could bottom out the shocks hitting a big bump.
 
60 % sounds more like it, I am currently running my prothanes 7.5 inches long with a 2.5 inch gap and they only compress 1.5 inches until I hit the solid plastic inserts I put inside the prothanes. I could cut 3/8 of an inch off the plastic inserts to use more of my shocks but you can tell in the picture that I have about 3/4 of an inch more travel I could use by looking at where the rubber bumper sits on the shock shaft. Don't use any of my measurements either because I have custom coil mounts and bumpstop plates

Previously the prothanes were 8.5 inchs long with no plastic bumpers inside them and I could bottom out the shocks hitting a big bump.

Good info, it looks like this adds up. 7.5-1.5-.75= 5.25, the height where the shocks bottom. Your old setup: 8.5*.6 = 5.1, which would allow it to bottom.

For your current prothanes, 7.5*.6 = 4.5, or .75 below what you need. Throw a 1" hockey puck under them and it should be good, and softer to boot. Then you'll have a 1.5" gap and 3" of bumpstop compression.
 
you do know that 3.5" it about 40% of 9" right? meaning it compressed to about 60% its original height like srimes math shows is about right for these.
 
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