SUB OPERATION: RUBICON RUSH
BACK FROM THE DEAD!!!
BOTW was great. Other then killing the body (more) it held up really well. Only a couple of issues. I had a leaky rear axle seal that dumped fluid the whole trip. It was so bad I had to take the trailer I borrowed to a car wash and scrub it down.
The Deaver leafs I bought (used from Paul) had been re-done and adjusted for my weight (a lot heavier than Fishboy) hours before I left for BOTW. The flex AWESOME!!! I couldn't beleive how well they performed. Unfortunately they were probably a tad too soft for me and as the week of wheeling for 6 days went by, the leafs got softer and softer. The last day, on an obstical I wasn't doing very well on, I had axle wrap so bad I busted the pinion yolk on my rear HP60. It was at the end of the trail and I didn't have a spare (until now) so the group tugged me out. By the time I got back to California, the rear shackles were resting on the unibody and the vehicle was sitting really low in the back.
I did break the u-bolt staps on my front drive line the second day out what that was a 3 minute fix

(I owe Rick a Spicer 1310 :shocked: ).
That was the extent of my breakage. Not too bad and I did get a bunch of door damage. My new rock sliders are set too far in to protect the doors so the doors got more damage. I did have a problem steering. Just would not turn most of the time.
Some of you know I had something going on with PSC Motor Sports. Actually what it is, is I ordered the Extreme Duty Box (ported for hydro-assist) and the pump to go with it, the P-pump for XJs along with the resevoir and all the other crap with it (hose, fittings, etc).
I immediately installed the box since my other one was leaking. I then start looking into the pump. My initial reaction was 'holy sh!t'. How the fawk is that supposed to work get in there and work perfectly. The resevoir needs to be higher than the pump AND the resevoir has to be completely vertical while the vehicle is flat (for reasons I have ZERO answer for). I was looking at it and I thought it was impossible for it to be perfect. I knew Lincoln, Sean Rose and others installed it on theirs and I had info on how they did it but still, something seemed fishy.
The next day I call PSC to inquire/complain. I find a new guy wroking there named Kelvin. Kelvin is a XJ owner and I think he occasionally posts here on Naxja but I cannot recall his user ID. Kelvin tried to install the same thing on his XJ with the help of the others at PSC. They too realized it wasn't perfect. The resevoir couln't be set up properly. Off to the drawing boards they went and started to re-design the XJ set up. This happened three weeks before BOTW so I ended up running the Xtreme Box with a stock (newly rebuilt) pump. My steering on the street was really sensitive and I had ZERO improvement off road (just as pathetic as before without the leaks).
Just two days ago I called over there to find out the progress and I got Kelvin back onto the phone. He said not to worry and he next day aired the new XJ pump kit.
Here is the kit:
Notice the weird bracket and the different pump (not the P).
I started to install it. Had to remove the ARB compressor
(nice and clean for you Grant

)
I will be replacing the ARB with this and will be putting the ARB compressor in the F-250:
I then installed the bracket(s):
Then I places the resevoir in there. I lifted it as high as it would go before it could hit the hood when it was down.
It now sits quite a bit higher than the stock pump. I have plenty of room to insert the new air compressor in there as well. I just need to hook up a 100 amp relay and fab some brackets up to mount it.
Of course, I was reminded over and over again at BOTW that I didn't have full steer while atriculated. I have it when it is level (street driving) but not so much while articulated. So a new pitman arm is in call for. It is 1/2" longer than stock. I reamed it for the 3/4 or 1 ton GM TREs I run and painted it up and it is ready to go.
Tomorrow I am going to Currie to get a new axle seal and am hoping to put the axle all together and possible work on the pump. I am praying deaver gets my leafs done tomorrow as well and if so it'll be drivable this weekend. I need to get it all done in time for the Rubicon
More updates to come.