Ok well I did a flush and replaced the hose going to the coolant tank and everything is good as far as heat goes now.
Went on a trail the other night, nothing major just a dirt road some sand and there was a couple puddles of mud. Was going for bout 3 hours or so with some buddies everything was fine. Right when we were bout to leave I put it into 4 hi to get through some mud then back into two. 5 min later I went to put it into 4 high again and my shift lever was stuck.... I figured maybe some mud or water got onto the linkage and froze maybe (it was bout 15 degrees) or just figure maybe the fluid was old/low. So got back pulled the front driveshaft off just to make sure it was binded up again and it was fine. Next day I drained the t-case fluid. It only drained 1/2 quart give or take some and it was dark black. Before I put the drain plug back on I felt my finger in there to see if there was any metal shavings or anything and whatever it was I'm not sure but there was a huge chunk of metal in there....... :/ felt like a bolt or something I have no idea! Whatever it is, it's to big to fit out of the drain hole. Since I got the jeep I've never grinded gears or drove on concrete or grippy surfaces in 4wd or done anything that would bring harm to the transmission or transfer case so whatever it is, it's probably been like that for a while. So I went ahead and fill the fluid back up just for now and its still stuck. I can attach a socket to where the linkage meets the t-case and hit it with a mallet and it'll move and shift into 4wd then hit it back into 2wd. So I'm stumped as what I should do next. Is it a big job to pull the t-case apart? Are there lose parts in it or would it just come apart like a diff cover? Either do that and see what that piece of metal is and go from there.... or I have another t-case with 50,000 miles less on it that I could swap out, but how big of a job is that? Never done anything like that before. Opinions, ideas, anything.
Thanks