- Location
- Alexandria, NJ
OK - w/o the long, sad story . . .
. . . had to replace the driveshaft on a '96 XJ 5 speed D35 and after finding ( I thought) a used '96 replacement shaft and putting in new u-joints at each end - the rear u-joint is a 1/4 inch short fitting into the pinion yoke tabs. Made no sense, since the driveshaft fitting was tight to the tabs.
Compared the "new" shaft to original one again and got a surprise. The rear driveshaft yoke on the original is a quarter inch wider than the slip yoke end! Which, of course, matches the pinion yoke perfectly. But, not with the replacement shaft.
As it is, the outside width of the replacement shaft yokes (each end) is 3 1/2inches, as is the slip yoke end of the original shaft. The pinion yoke and pinion yoke end of the original shaft is 3 3/4 inches.
Has anyone run into this before? I've replaced shaft U-joints on my other XJ's over the years and each end of the shaft has always been the same.
This XJ has always been just a daily driver - no off road stress, so even the thought that the yokes somehow "stretched" from abuse doesn't seem very likely.
Not sure what the next step is - all the alternatives seem ugly (since the original shaft with the two sizes is no longer usable).
Ideas?
Thanks,
Mike in NJ
. . . had to replace the driveshaft on a '96 XJ 5 speed D35 and after finding ( I thought) a used '96 replacement shaft and putting in new u-joints at each end - the rear u-joint is a 1/4 inch short fitting into the pinion yoke tabs. Made no sense, since the driveshaft fitting was tight to the tabs.
Compared the "new" shaft to original one again and got a surprise. The rear driveshaft yoke on the original is a quarter inch wider than the slip yoke end! Which, of course, matches the pinion yoke perfectly. But, not with the replacement shaft.
As it is, the outside width of the replacement shaft yokes (each end) is 3 1/2inches, as is the slip yoke end of the original shaft. The pinion yoke and pinion yoke end of the original shaft is 3 3/4 inches.
Has anyone run into this before? I've replaced shaft U-joints on my other XJ's over the years and each end of the shaft has always been the same.
This XJ has always been just a daily driver - no off road stress, so even the thought that the yokes somehow "stretched" from abuse doesn't seem very likely.
Not sure what the next step is - all the alternatives seem ugly (since the original shaft with the two sizes is no longer usable).
Ideas?
Thanks,
Mike in NJ
Last edited: