I finally got to work on my little utility trailer. I built a new and stronger tongue, tossed some paint on it, and rerouted the wiring so be less prone to snagging. I still need to put all the tie downs back on it but I'm waiting on the paint to dry on the deck. I might also toss a jack on the tongue if the one my neighbor has will work.
The new tongue is made from 2.5" .120 wall box tubing.
It runs the entire length of the trailer and has a 1.5' overlap where it's stacked out front. It's also gusseted at every crossmember.
The wiring runs down it and goes through grommets to each side where it's tucked along a crossmember.
I then used another grommet to run it through the side instead of underneath, should help keep rocks from taking out the wiring if it drags.
All in all it looks a lot better and should hold up well. The paint on the deck is the Rustoleum deck restorer 10x thick textured paint. It definitely goes on thick and rubbery. Hopefully it holds up well too.
The next step will be to get a 5-lug trailer axle and lift it up a little bit plus run larger tires. Still, as is it's got 16" of clearance under the trailer and just over 9" under the axle. Once I can get an axle I'll raise it 2" and then go to a 25ish inch tall tire. That'll give me 2.5" more under the axle and 4.5" more under the trailer itself.
For reference, this is what it looked like before when I took it camping last weekend. You can see the trailer pointing down, that's because the tongue started to sag after hauling arse over a really rough road/trail while loaded up.
