I have pretty much finished the leaf conversion on my AJ (asshole jeep).
Used the waggy 44 wanted 6 lug to match the isuzu 44, 4.5 yj springs, used 4.5x4.5 angle for the crossmember(looks like you started something Brett). I also plated the frame with 1/8 in flat steel, only to the rear hanger. I didn't use angle because the flat stock was a freebie, and easier to work with, but more welding. Shackles are in the front, I want shorter and better ones, plus probably an add leaf.
Still gotta do the little things, figure out what to do with shock mounts, have to drill some holes through the front crossmember so I can plumb the winch, 1.5" hole saw through 1/4" in a hand drill, that'll be fun. Need a front driveshaft to mate to the 241 flange. etc,etc.
I haven't driven it much, just about to enough to upset the neighbors, but I like the way it feels. Steering feels solid turn the wheel or hit a bump and I don't get nervous, and suspension travel seems good, but can be improved. Thats comparing it to my old long arm.
I'm gonna be changing some things, I wish I had gone with full width, wider is better, the 15.5s are pretty much covered with stock flairs. I think I'm gonna change the shackle angle, I think I want less. Also gonna make all 4 shackle hangers with johnny or re joints.
for practicallity, $, and all around wheeling I'm beginning to wonder why I ever messed around with the coils. But that might change when I get it in the woods.
Next is to fix the campers special leaf pack I have in the rear
I'm done running my gums
chadc
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