Spooling Synthetic (with pics)

MasterPull

We make rope cool
Location
Bellingham, Wa
In response to some questions I have seen online and also ones that we received at the office I thought it would be good to show how to properly spool a synthetic rope on a winch drum.

It's important to make sure you get the rope going the correct way on the drum, on electric winches today the rope wraps under the drum as pictured. You can see where our drum link bolts to the winch and holds the rope in place when it is spooling. Make sure you always leave one full layer of wraps on the drum. This is what secures the rope when winching, the drum link is only there to hold the rope tight when it is being spooled on.

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Make sure you use a fairlead built for synthetic, such as one of our hawse type fairleads. Rollers will work if they are smooth and not used with steel cable.

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It's difficult to see, but make sure there is at least a quarter of an inch gap between the inside of the fairlead and the backing plate. If they are the same height then the rope will rub on the bumper instead of the fairlead.

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It is important to use heat guard with the first wrap on the drum of synthetic, ours is 12 feet long. Get this (and all the wraps) as tight as possible to prevent the rope from cutting through the top layers.

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Keep fingers and hands away from the winch so they can't be sucked in while you are spooling!

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Keep tension on the rope to make sure you get tight need wraps on the winch. The neater it is the better it will fit.

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The finished product, Superline XD for this Scout!

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-Alex
 
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-Alex
 
I didn't realize there was a covering on the inner spool, good to know. Hot Scout!

Yes unless you have a LCP, technora, or other heat resistant line you need the covering.

-Alex
 
Yes unless you have a LCP, technora, or other heat resistant line you need the covering.

-Alex

What about if you're running a SuperWinch? I was under the impression that since the holding brake is external on the SW, it did not have issues with the drum heating up and damaging the rope...
 
sweet i managed to spool mine right ha ha

i see you got the hook loose on the scout, is there supposed to be tension on the rope when it is full spooled in, or is it supposed to be left loose? i left mine loose and it started to unravel on the drum it looked like.
 
sweet i managed to spool mine right ha ha

i see you got the hook loose on the scout, is there supposed to be tension on the rope when it is full spooled in, or is it supposed to be left loose? i left mine loose and it started to unravel on the drum it looked like.

It's tight on there, it looks loose but we snugged it up.

What about if you're running a SuperWinch? I was under the impression that since the holding brake is external on the SW, it did not have issues with the drum heating up and damaging the rope...

Depends which Superwinch, some of them have external brakes and some don't I believe.

-Alex
 
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