Projext "V8 XJ" Build

It's been like 2 weeks since last update!

I should be sending my wiring harness and ECU in next week!

I haven't really done much either. I'm kind of at a stand still until I get the harness.


I've been thinking should I cut and fold the quarters or not???
 
It's been like 2 weeks since last update!

I should be sending my wiring harness and ECU in next week!

I haven't really done much either. I'm kind of at a stand still until I get the harness.


I've been thinking should I cut and fold the quarters or not???

Yes. It's a very simple job. My roomie, who doesn't really weld, got it done on his before I even noticed he'd started. Couple hours tops, and gives you a secret stash space to boot!
 
Anyone got info on this cut and fold hiding space deal?
 
Anyone got info on this cut and fold hiding space deal?

Two different things.

Cut and fold - Gives you about 2" more room for tires.
* Remove flares.
* Cut roughly 1" slits in the fender up to just before the pinch seam. That's where the inner wheel well and the fender actually connect. The fender hangs about 1" past the pinch seam where to inner and outer connect. You don't want to cut past the pinch seam, as it is structural, and it'll rust like a motha****a if you cut past it. I normally do the slits about 1-2" apart on the curves, and every 4" on flat sections.
* Hammer the slitted parts in and up into the well. You've just gained about 2" of wheel well clearance.
* Primer and paint the shit out of it to prevent rust.

Rear quarter fold - Rear quarter (the part behind the rear wheels) gets thrashed when you land on it. It serves no purpose other than to collect water and catch on stuff. Cut it for higher clearance.
* Cut the entire quarter off about 3" or 4" up from the bottom.
* Cut out the remaining triangle on the front and back, all the way up to where the body line folds.
* Fold the inner side 90" up (so it's parallel to the ground). Clean off all the paint on the bottom side.
* Remove paint from the bottom inch of the outer section.
* Fold the outer side in to it's laying flat against the inner. Tack the crap out of it.
* Push the entire flat section up just high enough that you can get a few tacks in to the front and back.
* Prime, seam seal, and paint. You now have about 6-8" more ground clearance.
* Double bonus - you also have a 1" long section inside the body where you can hide stuff/store tools behind your panel. I usually just remove the plastic entirely from just below the window down, throw in some rubber mat, and use the area for storage, or build some FG sub boxes in on the passenger side (works well with a 10" square kicker).

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I don't think I have any pictures of my cut/fold as it was done long ago, and I've since cut out the entire wheel well and rebuilt it to accept 39" tires.
 
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Thanks, Its getting done little by little.

Harness is being sent out tomorrow :)

So i sold my trans cooler fittings to a friend and USPS mis-Delivered the replacement fittings yesterday *facepalm

I did my own harness but it was a pain in the ass for sure. Hardest part of the swap by far for me anyway.

Lookin good man. Keep it up :)
 
Yeah thats good lookin fluid
 
Side note: The 4wd 4L60E uses a 'wet' junction in between the t-case and tranny (there is no output shaft seal, fluid just runs out and then back into the pan via a little hole under the output shaft). I learned out the hard way that with the advanced adapters kit that fluid from the trans will leak out the extra clocking holes on the adapter. I ended up temporarily sealing them up with ear plugs and RTV. I am going to weld the extra holes next time the adapter is out but i figured i would give you a heads up since you are the only person i know besides myself who used the AA kit for their swap. The NP231 is too thin at the adapter and the unused clocking holes will bridge the fluid and make it leak, major pain in the a**. Poor design.
 
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