Project "Constructive Deconstruction"

was bored... made a little video of our last time out:
Jeep Cherokee Rock Crawling - YouTube

and back onto the WJ knuckles:
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need to sand blast them again when i get back to school.
 
rock rings maybe... those i can cut myself actually. thanks for the idea.

these will do until i can find a deal on real beadlocks.

or some DC2s. ;)



EDIT:
actually dan, thats not a bad idea. we have tons of 10ga laying around, though that might be a little thin. ill have to see if i can find something like 4-7ga, get me in that 1/4" - 3/16" range.
 
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99% sure it is.

thatd be swell john... the misses is coming to visit this weekend. i can send her back with some brews. ;)







on another note...........

i had originally hoped to start working with catia or NX again in my free time, and burn out some rock rings for the rims with the plasma in my free time. and get the caliper brackets burnt onto my knuckles. the plan is to throw them into an oven and get them to about 500 degrees, burn them home, and them let them slow cool in the casting sand we have in the other room.

but i recently got a little frustrated with my baja SAE team. the cars are still filthy, and there are no plans to clean them before february 22nd when we will be racing them at MTU. currently, my roommate and i are redoing the steering, front suspension, and pedal assemblies for our #9 car. further more, we felt that the cars need a COMPLETE overhaul to be "race ready". they didnt see the need to replace blown CV shafts or be sure that the car had all 4 lugs on each tire, and were torqued. wiring and brakes need to be completely gone through, and lights need to be working to be race legal. the car has bare metal, we have also found so many loose bolts, and i have too much pride to take a dirty car to MTU. i also refuse to have a failure because of a lack of diligence come race day. MTU being the biggest engineering school in the state, and this being a national event, with over 100 teams. so we are going to be showing our car to MANY other people in the engineering field. i understand that the event doesnt count towards points or standings... but have some pride.

recently we did a transfer case swap for a fellow baja member (swapped a burnt up 247 for a 242 in his WJ), who is in an office position. that in turns seems to have worked in our favor.

so we issued an ultimatum... we told them to let us (a group a 5 guys, only 3 of which who are actually going to MTU) do a complete overhaul on the car. all body panels off, frame up run through, and we have less than a month to do it.

his words were, "ive seen you guys work. if you think you can get it done... do it." we have less than a month. so im going to be spending the better part of both january and february working on our #9 car. the advantage being that we get sole precedence as drivers. the jeep will have to wait. i think im going to take the gopro into the shop and set it up to take pictures every 90 seconds or something, showcase the build.
 
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rear bump stops ready to be fabbed:

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hole sits over the leaf center pin, gets welded to the top plate. legs brace against the leaf pack. and i have 3" pads ready to be welded on in case i have to stack hockey pucks. 2x2x1/4" tube and 1/4" plate.
 
I would weld on the pad anyways and drill out a center hole to weld in a 3/8 nut so you can bolt down pucks if needed. Plan ahead!
true. ive got some ideas.

started my steering box brace. plasma does all the hard work these days...
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a couple bushing sleeves welded on and them cut it in half. i think im going to do it this way to ensure that the sleeves are true to each other, and the width of the cutting blade should give me my "clamp" around the steering box.
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i was a little generous on the material i left on the bracket. i didnt know where i wanted my bend to land or where the bolts would go so i didnt worry about adding reliefs. i can always grind it to what i need this weekend. im going to mount it rail to rail, where the sway bar is. basically make my own sway bar relocation and capture both frame rails. this is the basic idea:
$T2eC16d,!yUE9s6NFmkYBR8ZVfjc2g~~60_35.JPG
 
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