Dan, is deployed and here at home his 2004 Chevy Tahoe 5.3 L 4x4 gas not hybrid is overheating. I've picked it up and am attempting to fix.
I'm no mechanic by any means but handy... I know little about this engine.
1. started by removing Thermostat and testing. In boiling water it opened fine.
2. I noticed that when I removed the thermostat very little water or coolant came out.
3. I replaced thermostat with new O-ring type gasket bought new just in case. I'm old school and used to gaskets a thermostat.
4. NOTE: this model has the thermostat on the bottom hose. This is a sealed system and has no radiator cap. So I filled the reservoir to the fill line and ran the engine.
5. Top radiator hose started as cool and no flow... engine heated to 210-220 and hose filled with water hard to tell but seemed like moving.
6. temp to 240 and I shut off... top hose very full/hard and the overflow bottle had gone up about an inch past the full mark.
7. engine cooled and the reservoir dropped low again... I filled again.
8. repeated same process 2 more times for a total of 1 and 2/3 gallons of 50/50 antifreeze.
OK, so I have not much if any knowledge about these sealed systems
I am leaning towards a bad water-pump but also seems like symptoms of head gasket. I don't want to waste time and money on water-pump if other issues because that requires a GOOD mechanic not me.
I am open to ideas or your experiences. His wife needs her car back so she can quit driving his MJ

Thanks,
Roger
I'm no mechanic by any means but handy... I know little about this engine.
1. started by removing Thermostat and testing. In boiling water it opened fine.
2. I noticed that when I removed the thermostat very little water or coolant came out.
3. I replaced thermostat with new O-ring type gasket bought new just in case. I'm old school and used to gaskets a thermostat.
4. NOTE: this model has the thermostat on the bottom hose. This is a sealed system and has no radiator cap. So I filled the reservoir to the fill line and ran the engine.
5. Top radiator hose started as cool and no flow... engine heated to 210-220 and hose filled with water hard to tell but seemed like moving.
6. temp to 240 and I shut off... top hose very full/hard and the overflow bottle had gone up about an inch past the full mark.
7. engine cooled and the reservoir dropped low again... I filled again.
8. repeated same process 2 more times for a total of 1 and 2/3 gallons of 50/50 antifreeze.
OK, so I have not much if any knowledge about these sealed systems

I am open to ideas or your experiences. His wife needs her car back so she can quit driving his MJ


Thanks,
Roger