"The 242 uses a vaccuum dissconnect front diff to engage/disengage the axle, similar to a locking hub. Not the strongest design to be sure, hope this helps"
this is not exactly true.....
Not ALL 242's used the vac disconnet axle, and some 231's used the disconnect as well. Therefore, it cannot be said that the 242 is weaker due to another related driveline componant. My 88 had a 242 t-case and a straight-through non-disconnect axle. Having an XJ equipped with one does not assume the other in this case.
Comparing the 242 to the 231, New Process gear rates the 231 stronger by 400 footpounds, 1440 vs. 1820 respectively....
however, one of the weakest links of BOTH t-cases is the speedo gear cut on the end of the mainshaft. These areas are identical in cut on both cases, and this is where they *usually* break. I just like to post the NP ratings regardless in hopes to dispell the common myth that the 242 is stronger cause it has a "4" in it instead of a "3"......