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carbon fiber...why not?

MogifiedXJ said:
... Seriously though, ...
I would assume that means he was not being serious before these words, chill man. Not that I blame you, since some layed into you a little harshly.

Back on topic...
Just for curiosty's sake:
Say I had bushwacker flares or the like. Can those fiberglass fenders be cut to adapt them? I know it wouldn't make sense price wise, to buy these just to cut up. And that's why I wouldn't do this anyway. I guess what I'm really asking is: 'Would this make the front match the rear flares nicely?', or 'How stupid would this really look?' Just another idea bouncing around in my head ready for someone to shoot it down.
 
wacho4 said:
I would assume that means he was not being serious before these words, chill man. Not that I blame you, since some layed into you a little harshly.

Back on topic...
Just for curiosty's sake:
Say I had bushwacker flares or the like. Can those fiberglass fenders be cut to adapt them? I know it wouldn't make sense price wise, to buy these just to cut up. And that's why I wouldn't do this anyway. I guess what I'm really asking is: 'Would this make the front match the rear flares nicely?', or 'How stupid would this really look?' Just another idea bouncing around in my head ready for someone to shoot it down.
That is what I meant by seriously though.

Assuming the fiberglass fenders you bough retained the shape of the original fenders I don't see why you couldn't cut them and adapt the bushwackers. However, you can order the fiberglass fenders with a six or eight inch flare built in so I wouldn't really see the point.
 
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if you got the money do it...I mean people always ask "why would you want to do that" you should be like "cause I work and i make money and you buy what you buy, i'll buy what i buy and decide whats a waste for myself" and then you cut your flares up and put cf everything on them and then blow it up and buy another jeep and say see what now?
 
The point? just to match the front to the rear.Like I said just a crazy idea i had when i was considering fiberglass fenders after looking at the prices on Bushwacker flares. Like dzolcai says, 'if I have the money why not spend it all on crazy messed up shit that will just fall apart and I can say seewhat now?'.
Someone needs some valium.
But seriously, it was not something I seriously considered. I was just wondering if any body had seen something like this and could tell me how stupid it looked.
Also, Just wanted to blossom forth another idea I had that made no real sense. Its what I'm good at. Seriously
 
dzolcali said:
Also, heres a quick bit of info, carbon fiber is not used on planes...why you ask? Because planes get struck by lightening very often, it cascades over the capsule...however if the plane were made of carbonfiber and were stuck...lol goodbye plane and passengers. dun dun dun...NOW YOU KNOW!
Your an idiot. Thats why the F-22 is mostly composite right? Oh and I suppose you know about the plane Boeing is starting to built that is entirly composite as well. There's that other little plane company, um I think called Airbus?, that building one as well.
XJ Un-Limited said:
I beg to differ on the CF not being used on airplanes, or any aircraft for that matter for structural use. The entire aircraft isn't made of the stuff, it's way too brittle, but sections and panels are, such as tails, doors, and non-load bearing frames.
See above, planes already use C.F. rudder assemblies. While yes it is brittle in the sence that fiber break or shear, the point at when the shear should be thought about. 300m will fail around 260-280 ksi maybe 300ksi. Carbon will fail at about 620ksi, and depending on the setup can have even higher strengths. So yes it will have a brittle failure but the point at which it fails, steel would have said bye-bye much earlier.

The problem with carbon is it's depenant on layers, which are usually uniform and contain air bubbles, gaps, ect. The cross section are not nearly as nice as steel is. You have problems with internaly cracks froming in these gaps, usually the fiber will stop the crakc from spreading but it still could cause a failure point. Another problem is external abrasion that would crack or break fibers. Since the fibers are what carry the load and breaks will reduce the amount that fiber can carry and possible weaken the structure. There are ways around this problem though. Another problem is direction of the fibers. Composites are usually the strongest in tension, not compression or bending (Kevlar and Boron are better in compression). This means multiple layers need to be run so there are always fibers in tension, carrying the load. Froming composites is fun to say the least. Layup and molds take tons of time and material is hard to get and expensive. Most of the stuff built is overbuild cause of the uncertainties, increasing the weight and cost. Resign also adds to the weight as most parts need to be about 30-40% fraction of volume but end up higher at 50-60 due to layup proccess.

From an engineering stand point composites are a completly new field and analyis of them is difficult to say the least. You can't treat the compounent as a solid piece like steel because we don't really have a good idea how stress travel between layers or how they effect the stress and strain. Finite is the only way to analyize a composite parts and even then it's a mess.

Carbon on Jeep parts? Sure why not. It could be done but several things need to kept in mind. Rock damage and scars could be dealt with creativly. I know a little about composites but really not all that much overall, just stuff I've picked up here and there form a few parts I have helped make and listening to others, plus a few classes.
Actually no one is really an expert on the stuff even the guys at Boeing are finding out new things all the time, so I'm not really sure anyone here should be running their mouth as the formost expert on the stuff.
 
whats wrong with a carbon fiber drivshaft? My audi came stock with a carbon fiber drive shaft. Audi has been installing carbon fiber drive shafts on their cars for years. (just my $.02)
 
Boulder_jeeps said:
whats wrong with a carbon fiber drivshaft? My audi came stock with a carbon fiber drive shaft. Audi has been installing carbon fiber drive shafts on their cars for years. (just my $.02)
It's fine for an Audi...

But jeeps aren't audis now are they??? Aside from the tremendous cost it would take to make a custom one for a drive shaft...what would be the point??? The carbon fibershafts are used to attain less rotational mass just like light wieght flywheels so the motor and drive train can spool up quicker. Jeeps aren't race cars...Period. They don't need carbon fiber shafts. Besides one hit off-road and it would be gone...all that money down the drain.



Let this thread die people.
 
I used to work in the racng sailboat world. On those boats a few pounds saved at the masthead meant hundreds of pounds of ballast you could ditch or more stabiity and more sail for the same weight. either way money spent on carbon masts and mastheads pieces was money well spent.

Then the berlin wall fell and defense spending just stoppped.in the early 90's prepreg got so cheap that some Maxis (70 foot moey no object class) got built with all carbon hulls. there was even a point when a f9 racing trimaran could be had in carbon for only 15 grand more than straight up fiberglass, those days are long behind us now as most of the smart boms and missiles we use now have driven the price of carbon fiber right back into astronomical territory. but it s still nice to dream.

by the way building the autoclave to bake the hood fender combo would be much easier the the one to bake the hundred foot long mast.
 
Just to weigh in...

I'd think CF/Composite might be more useful for interior parts than exterior - while CF might have good strength for its weight, once you disturb the panel (rocks, anyone?) you start losing that strength at an alarming rate.

It's also true that you gain range for lost weight ("If it doesn't make you go faster, it slows you down,) but the weight savings for the strength you actually end up LOSING just isn't there. The nice thing about metal - it can be reformed after being dented, most times.

Start by removing interior you don't need. Don't use the back seat? It's gone. Don't use the OEM roof rack? Fill the holes with well nuts and brass screws - and give yourself another about 12 pounds that doesn't do anything.

Strip the interior panels - they're worth a few pounds as well. Don't bother with the centre console (it doesn't weigh but about four pounds, and can be useful later on) and stripping the lower IP fascia would be of dubious utility as well.

Polycarbonate windows? Maybe useful - but keep the windscreen and front door windows in safety glass - if something happens and you hit those windows, you actually WANT them to break...

Dieting is going to be a little tricky beyond that point - how much strength do you want to lose in order to lose weight?

Another thing to think of is going to be cost - not only will you want a vacuum chamber (for mixing the binder - vacuum will get rid of air bubbles after you mix it...) but one-off layups are Hellishly expensive, and it will probably cost more than KBB on your XJ.

There was a joke about how fibreglas toilet seats on a military aircraft (P-3 Orion ASW, I think) ran $40K a copy. But, it's not a joke. I had occasion to talk to someone who was involved in that project (Andy Masto, ran the machine shop I used to use,) and the company was actually LOSING money at that price! They didn't have a big enough order (in pieces) to justify making a layup jig for that pattern, so each piece was laid up by hand. Not factoring in the MIL-spec paperwork and admin time that it entails, each unit cost about $30K (just in design time, engineering to fit it into the specified space, and meeting FAA & aero parts specs.) The MIL paperwork damn near doubled that cost - they sold each unit for about $40K (per bid submitted,) but the actual cost for each piece was more like $50K or so, once all the design and engineering and SPEC paperwork and FAA tracking was factored in. (Curious thing about AN/NAS spec hardware - did you know that the lot numbers on the box can track the thing back to what spadeful of or that the base metal was smelted from? No joke - no wonder Aero stuff costs so damn much...)

I'm not trying to shoot down the idea - just letting you know what you could be getting in for. How bad do you want to do this? There are easier ways to put your rig on a diet - and cheaper, and probably more effective.

5-90
 
i didn't want to rip my interior out so that I can still invite women inside and not disgust them at my piece...that was the basic point of the exterior CF stuff..what about titanium as a drive shaft substitute, or other light weight alloys are they just not strong enough to work as a driveshaft or is it just price and demand like most things.
 
dzolcali said:
i didn't want to rip my interior out so that I can still invite women inside and not disgust them at my piece...that was the basic point of the exterior CF stuff..what about titanium as a drive shaft substitute, or other light weight alloys are they just not strong enough to work as a driveshaft or is it just price and demand like most things.


http://www.naxja.org/forum/showthread.php?t=39026
 
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dzolcali said:
i didn't want to rip my interior out so that I can still invite women inside and not disgust them at my piece...that was the basic point of the exterior CF stuff..what about titanium as a drive shaft substitute, or other light weight alloys are they just not strong enough to work as a driveshaft or is it just price and demand like most things.

Titanium will cost WAY too much to machine into a driveshaft, and the material will be nuts anyhow. Stick to steel, just to be safe (Jeep driveshafts get abused...)

Next option - get a second rig for a DD, and build one the way you want and the other for "socialising."

You know, I just keep finding advantages to being married and having more than two rigs (one for each of us, and a few "projects..." And a spare.)

5-90
 
Titanium is a PITA to work with. Your best bet for a driveshaft is to go with aluminum if you really want a weight reduction that bad. Plus, what is the need for all these cf parts on the trail? It isn't like you haul ass there and need all the power you can get.
 
mpg...simple enough, sure it won't counter the money spent to save the extra mpg, but it will help the environment in the long run if more of us realized that what we drive does hurt the environment whether it be a honda that gets 40 mpg, or a jeep that gets 16 or what have you. Until an alternative fuel source is widely available I would like to lighten my load and get more use out of the fossil fuels i'm burning as opposed to save a dime or two vs. save a buck or two.
 
hey, the less gas you use the more there is for me
 
dzolcali said:
mpg...simple enough, sure it won't counter the money spent to save the extra mpg, but it will help the environment in the long run if more of us realized that what we drive does hurt the environment whether it be a honda that gets 40 mpg, or a jeep that gets 16 or what have you. Until an alternative fuel source is widely available I would like to lighten my load and get more use out of the fossil fuels i'm burning as opposed to save a dime or two vs. save a buck or two.
have you considered the environmental ramifications of the technology you wish to incorporate versus the eviromental savings of the 5 gallons of gas you will save over the next 100,000 miles?

If you don't drop it, I'm going to go burn 5 gallons of gas in the yard, just for you.

If you're doing it for power, you're barking up the wrong tree.
If you're doing it to save money, you're barking up the wrong tree.
If you're doing it for the environment, you're barking up the wrong tree.

This is all very rediculous, if you want to do it just for the hell of it, then just do it.
 
dzolcali said:
mpg...simple enough, sure it won't counter the money spent to save the extra mpg, but it will help the environment in the long run if more of us realized that what we drive does hurt the environment whether it be a honda that gets 40 mpg, or a jeep that gets 16 or what have you. Until an alternative fuel source is widely available I would like to lighten my load and get more use out of the fossil fuels i'm burning as opposed to save a dime or two vs. save a buck or two.

Then why do you drive a Jeep, and not, say, a Honda Insight or Toyota Prius? Considering the point you're making (repeated here for your convenience,) it's a valid question...

5-90
 
This is getting out of hand, you will not save any mpg, there will be no environmental improvements, the only reason I even considered CF was because my buddies are trying to get started in the biz and it seems like a good way to CF my Jeepspeed rig to get free advertising, I am really not expecting to feel/notice a performance gain of any kind, that would be foolish. I think it would look neat and will be at least as durable as FG in the long run, I will leave the expenses to my buddies, they build it, I'll mount it. Good luck with your environmental crusade!
 
CF parts can be made durable, the aircraft I work on is 75% composite (including driveshafts), but those types of things are monitored at tight scheduled inspection intervals, have specific damage limits and the plane is $70 million a copy. I've seen and played a little with composite repair work (I'm not an airframer) and can tell you that it takes a lot of skill and the right equipment to get those parts right and repair them safely.

Our composite driveshafts have no damage limits, i.e. no damage at all, not even scratches.

Leave that stuff to applications that warrant it and people who know how to fix it.
 
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