When messing with ladder frames, I usually measure in an X, from the front spring bracket (might work out the same at the control arm bracket), to the opposite side rear spring bracket (might have to use a plum bob to clear the undercarriage). Tell you pretty quick how far out of wack the frame is, usual allowable tolerance in most vehicles, is around an eight of an inch. Same check should work for the unibody also. Most of my frame and alignment checks are of the crash and burn variety and not with laser alignment machines.
If the frame checks out, the same technique to the spring pad bolts, should tell you if it´s the diff or the frame. Measuring in a straight line can be deceiving on occasion. Amazing the difference in true wheelbase, in XJ´s on occasion. Wouldn´t count on mounting brackets (LCA), to be perfectly spaced. Multiple measurements from various hard points, might be a better indicator.
Hope the spring, alignment pin holes, are drilled correctly.
Had an old Dodge that was 2 inches out of parallel, I drove it for years. It would track straight, but the rears followed the fronts 2 inches to the right.
Wouldn´t get real excited about perfect meausrements on an alignment machine. Have had some hard used 4X work trucks that were pretty bent, that could be driven at 80 MPH with one fingure on the steering wheel, with acceptable tire wear.
Measuring from the inside rear rim, front side and rear side, left to right, could be an indicator of a bent axle tube (or rim). Most bent axle tubes I´ve seen are bent up, kind of a smile. If they are bent front to rear, usually a rim or shock mount was involved and leaves some sign.
Did you have shims with the kit? Was a shim installed backwords?
Interesting problem :huh: