Tire carrier hinge options

ehall

NAXJA Member
NAXJA Member
I got a stock bumper-mount tire carrier a couple of weeks ago, it needs some repairs but is mostly intact. First repair I'm looking at is replacing the stock hinge and bushings with something stronger. The way the hinge is setup from the factory, there are two pairs of brass bushings that go into the tire carrier arm where it meets the bumper, and then fat bolts go through the bushings into weldnuts on the bumper bracket. Here's a pic of the bumper bracket and the top bushing pair, along with a capture of the exploded parts catalog.

Bumper_Mount_and_Bushing.sized.jpg
Stock_Tire_Carrier_Parts.sized.jpg


Since there are two short bolts acting as the main hinge points, they are able to rack independently of each other, which makes it easier for the arm to lever downwards.

One option here would be to simply drill out the weldnuts on the bumper bracket and run a single long bolt all the way through. That would prevent some of the racking problems and provide greater leverage. However the failure point for the stock design is the bushings, and unless I changed those somehow they would still be the failure point.

This got me to wondering if some of the aftermarket tire carrier hinges might work. The inside gap on the arm is about 7.25" and the holes for the bushings are 1". I'm willing to ream out the bumper bracket if that's needed. Does anybody know if there's a good quality aftermarket hinge that would work for this?

Or another idea... Is there something like a Heim joint that does not have any lateral play? Maybe I can weld something into the arms and just replace the bushings instead?

Any other ideas?
 
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is it really worth fixing this thing? I mean it can only support a 30" tire realistically right? By the time you weld on a new hinge you could have built a better, more functional tire carrier. But if you are set on this thing, check out Rockstomper hinges. I used one to build my last bumper, and will use one again (as the AJ's hinge, while dead sexy, is too expensive) in my next bumper build this summer.
 
is it really worth fixing this thing? I mean it can only support a 30" tire realistically right? By the time you weld on a new hinge you could have built a better, more functional tire carrier. But if you are set on this thing, check out Rockstomper hinges. I used one to build my last bumper, and will use one again (as the AJ's hinge, while dead sexy, is too expensive) in my next bumper build this summer.

Those Rockstomper hinges are just what i've been looking for! And a decent price too. Makes me want to start on my rear bumper NOW!
 
Back to the OP's question for a minute... The bolts that anchor the bushings (and thus the swing-arm) have a spacer around the shaft. This seems to serve two purposes: first is to give the bushing a bearing surface, and second is to set the depth that the bolt can be installed. The latter may actually be the biggest problem with going to a full-length bolt, since there would not be any spacers (the bolt shaft would have to provide the bearing surface) meaning the bolt could pulled much more tightly onto the bushings, possibly causing them to fail sooner.

Would it be feasible to replace the brass bushings with something like HDPE parts?
 
(as the AJ's hinge, while dead sexy, is too expensive)

I looked into premanufactured hinge kits a couple of months ago and for something quality, you're going to spend $100.

$115 for that might be a little high, but maybe it solves the tire spindle snapping problem that some of them develop.
 
Ajs seems to be a top choice. Downside is they dont answer the phone or emails. Sheesh.

Yeah your house burning down will cause that. He did bmyohn's front bumper and its amazing.
 
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