I may be over exaggerating a little here so take it as so.
Do you think that tweaking the harness bar the way you did would make it weaker? Assuming that it did make it weaker would it not collapse in a HARD side roll? Wouldn't you be concerned that your child's head would be in the direct path of both the halves of the harness bar?
Now, it may take a t-bone from a Semi to make that happen but I couldn't help but envision that.
Otherwise, it looks much better now! Certainly my favorite style of cage.
I certainly considered that putting that dip in the harness bar would weaken it. I had originally thought of just cutting it out completely, but I wanted to keep the two B pillars tied together laterally. This was the best way I could come up with. I did make sure I gusseted the connection to the "dip" to try and keep it as rigid as possible.
I had also considered running a cross brace from the bottom side of the dip to the foot plate on the floor, but that would eliminate room for a rear passenger's knees. The back seat is tight enough as it, and not that I have someone other than the baby and the dog ride back there all the time, but I still want it to be usable for at least short trips.
Thinking about adding some tubing here:
The other nice thing is once my daughter hits 20lbs (she's at 17.5 now), I can turn the seat around and her head won't be in there. There is some extra room on either side of the seat and the rounded ends, so it's not like the cage is touching the chair.
Do I want to put her in harms way? Hello no! I "think" this is the best solution I could come up with though.
At some point this winter I am going to add a few other pieces of tube to the top halo to cover up the front and rear passenger compartment a bit more. Still debating on how to do that. Some x bracing would be nice, but we'll see. I don't want to add too much more weight to it.
And FWIW, the roof sliders work awesome. Used them this summer down in Ouray. I was able to slide the roof line along a big rock in a v notch. Worked great until the Jeep slid off the rail and I put the rock through the my passenger rear cargo window! Oops...