Got the cage mostly reworked. I'm going to use 1" tubing for gussets at most of the joints and I need to make a new harness bar as well. Next step though is getting the new ZJ seats installed. I started working on them but then it started raining. Once their in then I can bend up the new harness bar.
Bonus, UPS dropped off a few goodies. I got my fuel cell, sending unit/pump assembly, and the mounting straps in. I took Friday off of work so I can get things around the house ready before I leave for AT Saturday morning but maybe I can get the Jeep knocked out too.
reworked A-pillar spreaders, I'm also going to gussset the bottom of the bend.
windshield bars, the bottom one is 1.5" .120wall
with windshield in place
And after looking at a lot of buggies and other cage designs from rigs a lot nicer than mine I decided my previous roof was probably pointless overkill. For now I decided to keep it just a single roof bar. I might add more later but I do like how much more open it is.
Before anybody asks, there is a piece of 1.5" .120wall inside every seem in the cage. The reason for all of the cut and patch in the cage is because I recycled as much as I could from the old cage. The A-pillar spreads are the original ones just sliced up and with bends added to clear the dash. The center roof bar is actually the old harness bar.
Pics of the Twisted-Fab chassis' that finalized my decision to go with just the single roof bar.