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I used a synergy jk tre on the knuckle and then a synergy xj/Tj tee in the pitman. No ream required. As for the rear brakes I used stock jk soft lines to the xj block. Got the bend out of the stock lines to that nickel copper lines. Tried to replicate the stock lines as much as possible. I'll...
Nice build man. I just did this exact swap. Jk d30 and d44 out back. Eaton elockers. The tricky part is gonna be steering but I used a jk tie rod. And a xj/Tj synergy drag link and stock pitman arm for now. I think a waggy pitman will get lock to lock though. The jk pitman has a slight curve and...
Instead of dealing with what material for a radiator. Maybe try Evans Waterless Coolant? Just another option. Seems like since your electrolysis is pretty bad might be worth a shot
And that right there is why I did the lower rear quarter cut and fold! Even have that similar hole on my drivers side. To do it right. A floor replacement. But like you I'm a procrastinator. So in the mean time I went and got some sheet metal from Menards and some rivets. And even some POR-15...
The onix-ada ones have a 5 year warranty. I know some of their stuff isn't the best but mines held up for a year and about chokes me with the heat All the way and blower on 2. eBay for $100 or less. Think I found mine for about $60 or so