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That doesn't really make sense because the TJ and XJ use the same RCV part number. He probably meant to say WJ stub shafts.
Unfortunately the WJ shafts use CV style joints, so you cannot mix factory WJ stubs with XJ inners. I am unaware of any other stub shafts that will work.
While I can understand your desire to stick with bolt-on parts, you're gonna pay for that heavily with the custom shafts. Drilling the rotors is really no issue as the hole locations and size are non-critical.
Moving to the 5x5 bolt pattern will also incur the cost of new wheels, and either new...
That does look awfully high when you draw it in. Nice and flat though.
The 1-ton TRE's use a 7/8"-18 thread. This is the kit that I bought with high angle TRE's for the drag link and offset TRE's for the tie rod.
https://www.ruffstuffspecialties.com/R1304.html
Any reason you couldn't go OTK with the drag link end on the Teraflex knuckle? I'm assuming the knuckle is probably tapered bottom-up. Could you drill it and use an insert to flip to a top-down taper and run the TRE up top for super flat steering? Not that its necessary, but if you're going this...
This statement makes this decision less straight forward.
What really matters here is your use case. How do you intend to drive the rig?
V8 + locked diff + 35's + party pedal = ka-boom!
For the most part, the rear axle will take it. 8.8's are good, even the 97+ factory 29 spline 8.25's are...
WJ hubs have a 5x5 bolt pattern. They would probably work if you wanted to deal with that.
What do you mean "running in to the issue of different studs"?
Look into the dual diaphragm booster swap after your WJ swap is complete.
check out this calculator to play with gear ratios, RPM, and speed:
http://www.grimmjeeper.com/gears.html
Looks like you're not too far off based on what you're saying. At 68 mph, you should be running 2521 rpm in OD with a tire rolling radius of 31". I know you said 33's, but this calculation...
I think most people that do the WJ knuckle swap use WJ rotors and drill the XJ bolt pattern into the WJ rotors. I have seen people say the Explorer rotors can work too.
Quick Google search shows the Sport Trac has 1/2" lug studs just like the XJ's. You sure you have the correct rotors?
I'd...
Unless you're really good with a stick welder, you're going to struggle hard with body work using that process. Definitely use the 1/16" rod.
I've always used just MIG on my Jeep. 0.023" wire for sheet metal. With real thin stuff, I find the best technique is to strike the arc just to the side...
What're his driving habits like? 10-12 sounds reasonable for moderate/heavy accelerations and running 75+ mph on the highway. If he's driving with a real light foot (slow accelerations) and sticking to ~65 mph on the highway and still getting 10-12, I would think there is something wrong with...
I have IRO springs and tend to carry a large payload, although maybe not quite as much as you describe.
I found the IRO springs are very soft. Really good for flex and wheeling, but they don't take the weight well. I contacted IRO with some questions, and they recommended I get the add-a-leaf...
I've never seen someone do it, but I've always wished the glass raised on XJ's. I used to have a ZJ with the pop-up glass window, and I remember using that all the time.
I think I read once that the unibody rails are made from a medium carbon alloy, something like a 1035 steel.
You gotta figure if that one spot is that bad, the rest of it isn't far behind.
I remember seeing the framed XJ awhile back and not understanding it at the time. Now I get it. The...