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Your pinion is not set deep enough, you pretty much want it so that the markings are basically in the middle up and down(pinion depth) and side to side(backlash). add some more shim to the pinion to deepen it, then reset you backlash and that should do you fine. Oh and never sand the carrier or...
Im running about 7.5" with no sye and shaft. I have looked into them but dont want to spend $500 on the kit. I did some research and found a cv shaft that has the slip yoke still at the tcase. This was only $295 so I will probably go with that one. I have got some vibes but they are at 10-20 no...
I have the same problem with my jeep but I have a lock right in my jeep, and in 4 wheel drive it pulls right. I can explain the reason yours pulls to the left is because the shaft is shorter on the left side just like torque steer in a front wheel driv., Plus the caster angle should be less on...
So Basically you are taking a XJ front shaft and running it on the rear? How well does that hold up to torque? A buddy of mine has actually gotten a dshaft from the front that the splines were twisted.